Safety-Oriented Lithium Battery Tab Welder Equipped with Emergency Stop Features

• Customization: Available
• Control: Automatic
• Cooling Way: Air Cooling
• Model NO.: customised
• Style: Fixed
• Electrode Stroke: Vertical
• Electric Current: Line Frequency
• Transmission: Compound
• Conductive Way: One-Sided
• Welding Spot Number: Multiple
• Type: Special
• Applicable Industries: Battery Making
• Welding Type: Flat Welding, Bending Welding, Overlay Welding
• Welding & Gluing Position Accuracy: ±0.4
• Realization Mode: Turntable/Straight Line
• Compatible Product Range: Length 60-150, Width 40-120 and Thickness 5-15
• Equipment Excellence Rate: ≥99.6%
• HS: 8468800000
• Certification: CE Certification, ISO 9001
• Components Brand: Keyence(Japan), SMC(Japan),Mitsubishi
• Flexible Production: Intelligent Manufacturing
• International Commercial Terms(Incoterms: EXW,Fob,CIF
• Video Outgoing-Inspection: Provided
• Dimension(L*W*H): Customization
• Color: Honbro Standard ( International Warm Grey 1c )
• Condition: New
• Transport Package: Fumigation-Free Wooden Box Packing
• Specification: 12PPM
• Trademark: Honbro
• Origin: Dongguan China
• HS Code: 8468800000
• Production Capacity: 12ppm

Product Description

Functions and Features

The Battery Tab Welding Machine is a cutting-edge solution designed specifically for the precise and efficient welding of battery tabs in lithium-ion batteries, pouch cells, and other energy storage devices. Engineered with advanced technology and built-in intelligence, this machine ensures high-quality welds that are critical for maintaining the integrity and performance of batteries. It is an indispensable tool for manufacturers looking to enhance production efficiency while reducing costs and ensuring safety.

Features and Benefits:

1. Precision Welding Technology

   • Equipped with state-of-the-art laser or resistance welding systems, the machine delivers highly accurate welds with minimal heat-affected zones, preserving the structural integrity of battery components.

2. High-Speed Operation

   • Optimized for rapid cycle times without compromising on weld quality, enabling faster production throughput and increased productivity.

3. User-Friendly Interface

   • An intuitive touch screen control panel simplifies operation, setup, and maintenance procedures. Pre-programmed settings for different types of batteries ensure ease of use even for less experienced operators.

4. Flexible and Adaptable

   • The machine can be easily configured to handle various sizes and shapes of battery tabs, making it suitable for a wide range of applications within the battery manufacturing industry.

5. Advanced Safety Protocols

   • Incorporates multiple layers of safety features including emergency stop buttons, light curtains, and protective shielding to safeguard operators during operation.

6. Quality Assurance

   • Integrated inspection systems monitor each weld's quality in real-time, automatically rejecting any substandard units before they progress further down the production line.

7. Energy Efficiency

   • Designed with energy conservation in mind, the Battery Tab Welding Machine minimizes power consumption without sacrificing performance.

8. Compact Design

   • Despite its robust capabilities, the machine boasts a compact footprint, saving valuable factory floor space.

9. Durability and Reliability

   • Constructed from high-grade materials and precision-engineered components, the machine is built to withstand rigorous industrial environments and provide long-term reliable service.

10. Smart Connectivity

    • Featuring IoT (Internet of Things) connectivity options, the machine allows for remote monitoring, diagnostics, and software updates, facilitating predictive maintenance and continuous improvement.

Technical Parameters

 

Item	Common Parameter
Realization mode	Turntable/Straight line
Compatible product range	Length 60-150, width 40-120 and thickness 5-15
Welding & gluing position accuracy	±0.4
Equipment capacity	>12PPM
Welding mode of tabs	Flat welding, bending welding and cladding welding
Equipment excellence rate	≥99.6%
Action	95%

 

Battery Production Line

 

1. Comprehensive Pouch Cell Production Line Process Diagram

2. Detailed Process Diagram for Prismatic Battery (Iron Shell & Aluminum Shell) Production Line

3. Advanced Lithium Battery Pilot Production Line Process Diagram

Factory

 

Founded in October 1999, HONBRO stands as a beacon of innovation and excellence. As a national high-tech enterprise, we specialize in the research & development, design, manufacture, sale, and service of state-of-the-art lithium battery auto production equipment.

HQ Address: No. 32 Wentang Brick Kiln Fourth Road, DongchengDistrict, Dongguan City, Guangdong Province, China

 

Brand Address: No.3, Quling 2nd Road, Quantang Community, LiaobuTown, Dongguan City, Guangdong Province, China

 

 

Our Advantages

 

Unmatched Strength
25 Years of Expertise
Specializing in the Pioneering Research and Advanced Development of Lithium Equipment and Comprehensive Services

Over 150 Senior Engineers
Swift and Efficient Response to Customer Needs

Expansive 30,000 +m² Manufacturing Plant
Capacity to Handle Large-Scale Orders with Ease

 

 

Innovative Invention Patents
Enhanced Brush Dust Removal Device and its Brush Roller
Encapsulation Head Device for Lithium-Ion Cells
Automated Power Battery Adhesive and Buckle Cage Device
Automated Cage Tray for Efficient Power Battery Production
Precision Battery Cage Positioning Device
Advanced Clamping Feeding Device
Lithium Battery Pole Plate Sorting Device
Continuous Discharge and Die Cutting Device
Precision Lithium Battery Cell Fixture
Lithium Battery Injection Automatic Production Equipment
Lithium Battery Production Line with Machine Pull Belt
Battery Edge Folding Molding Production Line
Dual Manipulator System
Pressure Vessel Locking Mechanism for Lithium Battery Production
Pressure Vessel Sealing Structure for Lithium Battery Production
Automated Cell into Shell Device
Automated Degas, Final Sealing & Sizing Production Line
Cell Jig Push Device and Associated Automatic Welding Machine
Pressure Vessel for Lithium Battery Injection Production
Advanced Processing Technology for Li-Battery Cutting Ceramic Ring Knife
Lithium Battery Electrolyte Filling Device
Vacuum Stirring Device for Electrolyte Bubble Removal with Self-Cleaning Function
High-Efficiency Lithium Battery Cutting, Folding, and Ironing Machine
Li-Ion Battery Electrode Punching and Cutting Machine with Trimming Device
Vacuum Sealing Machine with Platen Mechanism for Lithium Battery
And Many More

Prestigious Enterprise Honors
CE Certification
Top Ten Equipment Supplier Brand in the China Lithium Battery Industry
Best Energy Storage Intelligent Equipment Supplier Award
Golden Globe Award for High-Tech Lithium Innovation
Guangdong Intellectual Property Demonstration Enterprise
Key Enterprise in Dongguan Equipment Manufacturing Industry
Recognized Dongguan High-Tech Enterprise
Dongguan Patent Advantage Enterprise
Dongguan Patent Cultivation Enterprise
Dongguan Patent Excellence Award
And So Much More

Business Partner

 

We are proud to collaborate with a prestigious roster of industry leaders and innovators: HUAWEI, CATL, ATL, BYD, AVIC, LG Energy, SVOLD, EVE, SUNWODA, LISHEN, GANFENG LITHIUM, CHILWEE, CENAT, COSMX, GEELY AUTO, COSLIGHT GROUP, CRRC, GREAT POWER, LEOCH BATTERY, AMPRINS, SAMSUNG, SONY, PANASONIC, VOLKSWAGEN, FOXCONN, MUNOTH INDUSTRIES LTD, FELINE PTY, among many others. This elite network of partners underscores our commitment to excellence and our position at the forefront of technological advancement.

FAQ

 

1. Do you provide after-sales service?
Absolutely! Our skilled engineers are available to provide comprehensive after-sales service, even overseas.

2. What quotation do you use?
We primarily use a General FOB quotation, but we are flexible and can negotiate other options to meet your needs.

3. In case of FOB quotation, which port is the factory responsible for shipping to?
We handle shipments through Shenzhen Port.

4. What materials are included in the full set of lithium battery materials?
Our comprehensive selection covers LiMn2O4, LTO, LiNiMnCoO2 (NMC), LiCoO2, Graphite (MCMB), and other high-quality cathode & anode battery materials. We also provide essential components such as aluminum foil, copper foils, and battery separators.

5. What equipment is included in the full set of lithium battery equipment?
Our full suite includes advanced machinery such as mixing machines, coating machines, rolling machines, slitting machines, stacking machines, welding machines, packaging machines, injection machines, sealing machines, and much more.

6. Do you offer a full set of lithium battery technology?
Yes, indeed. We can design tailored laboratory and production line solutions based on your specific requirements.

7. If I want to customize the equipment, how long does it take?
We proudly offer customized equipment services. Typically, the process takes around 120 days, though this might vary based on the equipment specifications.

8. Are you a factory or a trading company?
We are a well-established factory, specializing in the production of lithium battery machines for over 20 years.

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