High-Efficiency Battery Filling Machine for EV and Na Ion Battery Pouch Cell

• Customization: Available
• Transmission Type: Flexible
• Rhythm: Flow Production Line
• Model NO.: customised
• Production Scope: Parts Production Line
• Flexible Production: Intelligent Manufacturing
• Certification: LR, ISO, CE, ABS, UL Nrtl
• Condition: New
• Automation: Automatic
• After-sales Service: Engineers Available to Service Machinery Overseas
• Control System: PLC
• Color: Warm Grey C1
• Supply Ability: 350 Sets/Year
• Applicable Product Range: L(80~350mm) X W(60~180mm) X T(15~60mm)
• Nitrogen Supply: ≥0.6MPa, 60L/S
• Equipment Output: ≥14ppm (Total Standing Pressure Time ≤480s)
• Pass Rate: ≥99.5%
• Operation Efficiency: ≥97%
• Filling Capacity: 0~800g (Adjustable to Customer Needs)
• Filling Pump Accuracy: ±0.2%
• Filling Accuracy: ±0.1%
• Weighing Accuracy: ±0.1g
• Approximate Weight: ≈10.5 Tonnes
• Power Rating: 15kw
• Video Outgoing-Inspection: Provided
• Transport Package: Fumigation-Free Wooden Box and Vacuum Moisture-PRO
• Specification: 350 Type
• Trademark: HONBRO
• Origin: China, Dongguan
• HS Code: 8424899990
• Production Capacity: 24ppm

Product Description

Product Description

Functionality Overview:

Introducing the pinnacle of precision and efficiency: our advanced High-Efficiency Battery Filling Machine for EV and Na Ion Battery Pouch Cells. Expertly engineered for automatic, conventional, or vacuum-based electrolyte injection into prismatic aluminum shell batteries, this machinery is the ultimate solution for maximizing operational efficiency. Its comprehensive capabilities include:

• Seamless conveyor belt feeding with pre-filling barcode scanning ensures streamlined processing.
• Rigorous short-circuit and Hi-pot (high potential) testing guarantees unparalleled quality assurance.
• Accurate pre-filling weighing and meticulous defective product sorting maintain optimal performance.
• Automated, fixture-based electrolyte injection followed by a meticulous sealing check to ensure integrity.
• Sophisticated sequential processing, including high and low voltage soaking, significantly enhances battery performance.
• Efficient collection of residual liquid post-injection to maintain cleanliness and precision.
• State-of-the-art injection cup and nozzle cleaning mechanisms to uphold precision and hygiene standards.
• Post-injection weighing and conveying, complemented by additional nozzle cleaning using DMC solvent, ensure thoroughness.
• Application of liquid glue and rigorous plastic nail inspection for flawless assembly.
• Final discharge of meticulously processed batteries onto the conveyor, ready for the next stage.

Technical Innovations:

• Zero Pressure Difference Injection:Ingeniously eliminates pressure discrepancies between the battery's interior and exterior during injection, effectively preventing shell deformation.
• Efficiency Boost:Substantially reduces soaking time, dramatically enhancing overall equipment productivity.
• Nitrogen Positive Pressure:Consistently maintains 0.6MPa during injection to optimally manage internal and external pressures.
• Cleaning & Contamination Control:Innovatively incorporates pre-injection cup/nozzle cleaning and post-injection residual liquid collection systems, minimizing cross-contamination risks.
• Precision Nozzle Design:Features expertly tapered nozzles to navigate battery inlet angles with precision, ensuring thorough cleaning.
• Scalable Production:Flexibly allows the addition of injection units to adapt to production demands, unbound by static process times.

Technical Parameters:

Specification	Common Parameter
Machine Dimensions	L14590mm x W3000mm x H2753mm
Approximate Weight	≈10.5 Tonnes
Power Rating	15kW
Power Supply Requirement	AC380V/50Hz
Compressed Air Supply	20.7MPa, 30L/s (50% usage)
Vacuum Source	≤-95kPa, 60L/5min
Nitrogen Supply	≥0.6MPa, 60L/s
Applicable Product Range	L(80~350mm) x W(60~180mm) x T(15~60mm)
Equipment Output	≥14PPM
Pass Rate	≥99.5%
Operation Efficiency	≥97%
Filling Capacity	0~800g (Adjustable to customer needs)
Filling Pump Accuracy	±0.2%
Filling Accuracy	±0.1%
Weighing Accuracy	±0.1g

Battery Production Line

1. Comprehensive Pouch Cell Production Line Process Diagram

2. Detailed Prismatic Battery (Iron Shell & Al Shell) Production Line Process Diagram

3. Innovative Lithium Battery Pilot Production Line Process Diagram

Factory

Founded in October 1999, HONBRO proudly stands as a national high-tech enterprise. We specialize in the research and development, design, manufacturing, sales, and service of cutting-edge lithium battery auto production equipment.

HQ Address: No. 32 Wentang Brick Kiln Fourth Road, DongchengDistrict, Dongguan City, Guangdong Province, China

Brand Address: No.3, Quling 2nd Road, Quantang Community, LiaobuTown, Dongguan City, Guangdong Province, China

Our Advantages

Our Strengths
25 Years of Excellence
Specializing in Advanced Research and Development of Lithium Equipment and Services

Over 150 Senior Engineers
Rapid Response to Customer Needs

Expansive 30,000+ m² Manufacturing Plant
Capable of Managing Large-Scale Orders Efficiently

Our Patents
Innovative Brush Dust Removal Device and Brush Roller
Advanced Encapsulation Head Device for Lithium-Ion Cells
Automated Power Battery Adhesive and Buckle Cage Device
Automated Cage Tray for Power Battery Production
Precision Battery Cage Positioning Device
Efficient Clamping Feeding Device
Lithium Battery Pole Plate Sorting Device
Continuous Discharge and Die Cutting Device
High-Performance Lithium Battery Cell Fixture
Fully Automated Lithium Battery Injection Production Equipment
Lithium Battery Production Line with Machine Pull Belt
Battery Edge Folding and Molding Production Line
Dual Manipulator for Enhanced Efficiency
Innovative Locking Mechanism of Pressure Vessel for Lithium Battery Production
Sealing Structure for Lithium Battery Production Pressure Vessel
Automatic Cell Insertion Device
Automated Degas, Final Sealing & Sizing Production Line
Cell Jig Push Device and Automatic Welding Machine Integration
Sophisticated Pressure Vessel for Lithium Battery Injection Production
Cutting-Edge Li-Battery Cutting Ceramic Ring Knife Processing Technology
Highly Efficient Lithium Battery Electrolyte Filling Device
Vacuum Stirring Device for Electrolyte Bubble Removal with Automatic Cleaning
High-Efficiency Lithium Battery Cutting, Folding, and Ironing Machine
Li-Ion Battery Electrode Punching, Cutting, and Trimming Device
Vacuum Sealing Machine and Platen Mechanism for Lithium Batteries
And Many More Innovations

Our Achievements
CE Certification
Top Ten Equipment Supplier Brand in the Chinese Lithium Battery Industry
Best Energy Storage Intelligent Equipment Supplier Award
High-Tech Lithium Golden Globe Award
Guangdong Intellectual Property Demonstration Enterprise
Key Enterprise in Dongguan Equipment Manufacturing Industry
Recognized Dongguan High-Tech Enterprise
Dongguan Patent Advantage Enterprise
Dongguan Patent Cultivation Enterprise
Dongguan Patent Excellence Award
And Many More Honors

Business Partner

Our prestigious clientele includes titans of the industry such as HUAWEI, CATL, ATL, BYD, AVIC, LG Energy, SVOLD, EVE, SUNWODA, LISHEN, GANFENG LITHIUM, CHILWEE, CENAT, COSMX, GEELY AUTO, COSLIGHT GROUP, CRRC, GREAT POWER, LEOCH BATTERY, AMPRINS, S^MSUNG, SONY, PANASONIC, VOLKSWAGEN, FOXCONN, MUNOTH INDUSTRIES LTD, FELINE PTY, and many more luminaries.

FAQ

1. Do you provide after-sales service?
Yes, engineers are available to service machinery overseas, ensuring that you receive top-notch support wherever you are.

2. What quotation do you use?
We generally provide an FOB quotation. However, we are flexible and open to negotiating other types of quotations to suit your needs.

3. In the case of an FOB quotation, which port does the factory use for shipping?
Our factory uses Shenzhen Port for shipping, ensuring efficient and reliable transport of your goods.

4. Full set of lithium battery materials, including:
We offer a comprehensive range of lithium battery materials such as LiMn2O4, LTO, LiNiMnCoO2 (NMC), LiCoO2, Graphite (MCMB), and other critical cathode & anode battery materials. Additionally, we supply Aluminum foil, copper foils, battery separators, and more.

5. Full set of lithium battery equipment, for example:
Our product lineup includes a complete set of lithium battery equipment such as mixing machines, coating machines, rolling machines, slitting machines, stacking machines, welding machines, packaging machines, injection machines, sealing machines, and more, ensuring comprehensive solutions for your production needs.

6. Do you provide a full set of lithium battery technology?
Yes, we offer complete lithium battery technology solutions. We can design laboratories and production lines tailored to your specific requirements.

7. If I want to customize the equipment, how long does it take?
We provide bespoke customization services tailored to your specifications. The process typically takes about 120 days, but this may vary depending on the complexity of the equipment required.

8. Are you a factory or a trading company?
We are a factory. With over 20 years of expertise in producing lithium battery machines, we proudly stand as a leading manufacturer.

9. What kind of battery can your machines produce?
With over two decades of experience in the lithium industry, Honbro is a premier provider of intelligent equipment solutions. We cater to various battery production needs, including prismatic batteries, cylindrical batteries, and pouch cell batteries for 3C digital products, EVs, and ESS industries. Share your specifications, and we will customize the optimal solution for you.

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