Functionality Overview:
Introducing a marvel of modern engineering: the Warm Grey C1 PLC-Controlled KSJ-400 Filling Machine, meticulously crafted for the sophisticated demands of EV battery production. This powerhouse of precision is unrivaled in its capabilities for automatic, conventional, or vacuum-based electrolyte injection into prismatic aluminum shell batteries. The machine's extensive suite of advanced functionalities includes:
- A streamlined conveyor belt feeding system with integrated pre-filling barcode scanning, ensuring an uninterrupted and efficient operation from start to finish.
- Comprehensive quality assurance through built-in short-circuit and Hi-pot (high potential) testing, guaranteeing that each battery meets the highest standards.
- An innovative pre-filling weighing and sorting mechanism, designed to detect and eliminate defective products, thereby maintaining the integrity of the production line.
- A fully automated electrolyte injection process utilizing specialized fixtures, followed by a thorough sealing check to ensure unmatched precision.
- Sequential high and low voltage soaking procedures meticulously engineered to enhance the performance and longevity of each battery.
- Efficient collection of residual liquid post-injection, maintaining an immaculate production environment and operational efficiency.
- State-of-the-art injection cup and nozzle cleaning systems, designed to uphold the highest standards of precision and hygiene.
- Post-injection weighing and conveying system, featuring additional cleaning of nozzles using DMC solvent for superior results.
- Application of liquid glue and plastic nail inspection ensures each battery achieves a flawless finish.
- Final discharge process, where meticulously processed batteries are seamlessly transferred onto the conveyor, ensuring a streamlined workflow.
Technical Innovations:
- Zero Pressure Difference Injection:An advanced system that eliminates any pressure discrepancies between the battery's interior and exterior during injection, safeguarding the battery shell against potential deformation.
- Efficiency Boost:Reduces soaking time significantly, thereby exponentially increasing the overall productivity and efficiency of the equipment.
- Nitrogen Positive Pressure:Maintains a precise 0.6MPa during injection, expertly managing internal and external pressures to ensure consistent and reliable performance.
- Cleaning & Contamination Control:Features a sophisticated pre-injection cup/nozzle cleaning and post-injection residual liquid collection system, significantly minimizing the risk of cross-contamination and ensuring pristine cleanliness.
- Precision Nozzle Design:Utilizes uniquely tapered nozzles adept at navigating battery inlet angles, ensuring comprehensive and meticulous cleaning for every unit.
- Scalable Production:Offers flexible scalability by enabling the addition of injection units in alignment with production demands, thereby avoiding static process constraints and maximizing efficiency.
Technical Parameters:
Specification |
Common Parameter |
Machine Dimensions |
L14590mm x W3000mm x H2753mm |
Approximate Weight |
≈10.5 Tonnes |
Power Rating |
15kW |
Power Supply Requirement |
AC380V/50Hz |
Compressed Air Supply |
20.7MPa, 30L/s (50% usage) |
Vacuum Source |
≤-95kPa, 60L/5min |
Nitrogen Supply |
≥0.6MPa, 60L/s |
Applicable Product Range |
L(80~350mm) x W(60~180mm) x T(15~60mm) |
Equipment Output |
≥14PPM |
Pass Rate |
≥99.5% |
Operation Efficiency |
≥97% |
Filling Capacity |
0~800g (Adjustable to customer needs) |
Filling Pump Accuracy |
±0.2% |
Filling Accuracy |
±0.1% |
Weighing Accuracy |
±0.1g |
1. Comprehensive Pouch Cell Production Line Process Diagram
2. Detailed Prismatic Battery (Iron Shell & Al Shell) Production Line Process Diagram
3. Advanced Lithium Battery Pilot Production Line Process Diagram
Founded in October 1999, HONBRO, officially known as GuangDong Honbro Technology Co., Ltd., stands as a distinguished national high-tech enterprise. We pride ourselves on our expertise in the R&D, design, manufacture, sale, and service of cutting-edge lithium battery automation production equipment.
HQ Address: No. 32 Wentang Brick Kiln Fourth Road, DongchengDistrict, Dongguan City, Guangdong Province, China
Brand Address: No. 3, Quling 2nd Road, Quantang Community, LiaobuTown, Dongguan City, Guangdong Province, China
Unrivaled Strength
25 Years of Unmatched Excellence
Pioneering Leadership in Lithium Equipment R&D and Comprehensive Services
150+ Expert Engineers at Your Service
Rapid and Efficient Response to Customer Needs
30,000+ m² of State-of-the-Art Manufacturing Facilities
Equipped to Handle Large-Scale Orders with Ease
Innovative Patents Driving Industry Progress
Enhanced Brush Dust Removal Device & Roller for Superior Performance
Encapsulation Head Device Specially Designed for Lithium-ion Cells
Automated Adhesive and Buckle Cage Device Tailored for Power Batteries
Sophisticated Automated Cage Tray for Efficient Power Battery Production
Precision Battery Cage Positioning Device for Optimal Accuracy
Advanced Clamping Feeding Device for Seamless Operation
Efficient Lithium Battery Pole Plate Sorting Device Enhancing Productivity
State-of-the-Art Continuous Discharge & Die Cutting Device
Innovative Lithium Battery Cell Fixture
Automated Lithium Battery Injection Production Equipment Streamlining Processes
Machine-Pull Belt Lithium Battery Production Line for Increased Efficiency
Battery Edge Folding & Molding Production Line for Precision Craftsmanship
Innovative Double Manipulator for Enhanced Production
Pressure Vessel Locking Mechanism for Safe Lithium Battery Production
Pressure Vessel Sealing Structure Ensuring Battery Integrity
Automatic Cell Shell Insertion Device for Streamlined Production
Auto Degas, Final Sealing & Sizing Production Line for Complete Battery Solutions
Cell Jig Push Device and Automated Welding Machine for Efficiency
Advanced Pressure Vessel for Lithium Battery Injection Production
Li-Battery Cutting Ceramic Ring Knife for Precision Processing
Lithium Battery Electrolyte Filling Device for Optimal Performance
Vacuum Stirring Device with Automatic Cleaning for Electrolyte Bubbles Removal
High-Efficiency Lithium Battery Cutting, Folding, and Ironing Machine
Li-ion Battery Electrode Punching, Cutting and Trimming Device
Vacuum Sealing Machine & Platen Mechanism for Lithium Battery
And Many More Cutting-Edge Solutions to Propel Your Business Forward
Prestigious Enterprise Honors
CE Certification for Quality Assurance
Top Ten Equipment Supplier Brand in the China Lithium Battery Industry
Best Energy Storage Intelligent Equipment Supplier Award
High-Tech Lithium Golden Globe Award for Innovation
Recognized as a Guangdong Intellectual Property Demonstration Enterprise
Key Enterprise in Dongguan's Equipment Manufacturing Industry
High-Tech Enterprise Status in Dongguan
Awarded as a Patent Advantage Enterprise in Dongguan
Recognized as a Patent Cultivation Enterprise in Dongguan
Recipient of the Dongguan Patent Excellence Award
And Numerous Other Prestigious Accolades Exemplifying Our Commitment to Excellence
Our Esteemed Clients: HUAWEI, CATL, ATL, BYD, AVIC, LG Energy, SVOLD, EVE, SUNWODA, LISHEN, GANFENG LITHIUM, CHILWEE, CENAT, COSMX, GEELY AUTO, COSLIGHT GROUP, CRRC, GREAT POWER, LEOCH BATTERY, AMPRINS, S^MSUNG, SONY, PANASONIC, VOLKSWAGEN, FOXCONN, MUNOTH INDUSTRIES LTD, FELINE PTY, and many more prominent leaders in the industry.
1. Do you provide after-sales service?
Absolutely! Our seasoned engineers are on standby to provide exceptional after-sales service, ensuring that your machinery performs optimally no matter where you are located.
2. What quotation terms do you use?
We generally utilize General FOB quotations, but we are flexible and can negotiate other terms to better suit your specific requirements.
3. For FOB quotation, which port does the factory ship from?
Our shipments are dispatched through Shenzhen Port, guaranteeing efficient and dependable delivery.
4. Do you provide a full set of lithium battery materials?
Indeed, we offer a complete array of lithium battery materials including LiMn2O4, LTO, LiNiMnCoO2 (NMC), LiCoO2, and Graphite (MCMB). We also supply high-quality cathode and anode materials, along with essential components like aluminum foil, copper foils, and battery separators.
5. Can I get a full set of lithium battery equipment from you?
Certainly! Our comprehensive equipment portfolio includes Mixing Machines, Coating Machines, Rolling Machines, Slitting Machines, Stacking Machines, Welding Machines, Packaging Machines, Injection Machines, Sealing Machines, and more, to cover all your production needs.
6. Do you provide full sets of lithium battery technology?
Yes, we excel at designing both laboratory setups and full-scale production lines that are customized to your specifications, ensuring peak performance and efficiency.
7. How long does it take to customize equipment?
We specialize in providing bespoke customization services, which typically take around 120 days, though this may vary depending on the specific equipment requirements.
8. Are you a factory or a trading company?
We are a factory, boasting over two decades of experience in producing cutting-edge lithium battery machines, ensuring superior quality and innovation.
9. What types of batteries can your machines produce?
GuangDong Honbro Technology Co., Ltd. stands as a pioneer in intelligent equipment with over 20 years in the lithium industry. Our machines are capable of producing various battery types, including prismatic, cylindrical, and pouch cells, tailored for 3C digital products, EVs, and ESS sectors. Share your specifications, and we'll customize a solution just for you.