Basic Info.
Electrode Stroke
Vertical
Electric Current
Line Frequency
Welding Spot Number
Multiple
Applicable Industries
Battery Making
Welding Type
Flat Welding, Bending Welding, Overlay Welding
Welding & Gluing Position Accuracy
±0.4
Realization Mode
Turntable/Straight Line
Compatible Product Range
Length 60-150, Width 40-120 and Thickness 5-15
Equipment Excellence Rate
≥99.6%
Certification
CE Certification, ISO 9001
Components Brand
Keyence(Japan), SMC(Japan),Mitsubishi
Flexible Production
Intelligent Manufacturing
International Commercial Terms(Incoterms
EXW,Fob,CIF
Video Outgoing-Inspection
Provided
Dimension(L*W*H)
Customization
Color
Honbro Standard ( International Warm Grey 1c )
Transport Package
Fumigation-Free Wooden Box Packing
Product Description
Functions and Features
This state-of-the-art equipment is meticulously crafted for the automated ultrasonic welding of pouch cell EV batteries, specializing in the stacking and winding of cells. It encompasses a robust array of features, including a comprehensive short circuit test to ensure the utmost safety and efficiency.Prior to and following the welding process, the machine performs an auto feeding and tab welding operation, seamlessly followed by precision tab cutting and bending. The device skillfully presses burrs on the welding surface, applies tape for added security, and conducts an auto sorting of OK and NG products. With its mature performance capabilities and modular design, it can be effortlessly customized to meet diverse user needs.
The system supports a highly adaptable butt joint configuration for incoming materials before welding, accommodating various methods such as belt pulling, material frames, or front section feeding.
Incoming materials can be equipped with a hot pressure test feature, ensuring any defective cells are automatically detected and eliminated, maintaining quality and reliability.
For each critical procedure, users can opt for either mechanical or CCD mode to precisely position the cell, enhancing the precision of operations.
Pre-welding can be optimized with sheet or roll material options, which include automatic length cutting. The system also supports automatic welding of protection sheets for enhanced product integrity.
The pre-welding and final welding stages incorporate sophisticated cathode and anode electrode identification, coupled with an advanced dust removal function for pristine results.
Ultrasonic welding is executed with exceptional fastness, eliminating virtual welding, and minimizing vibration powder, ensuring the separator remains undamaged. There is no risk of overheating insulation glue, and the process negates the need for foil cracking.
A CCD configuration option is available to meticulously detect the positional accuracy of electrode tabs, ensuring precision and quality.
The system can be customized according to customer specifications, offering a variety of welding taping methods, including flat taping, L-type taping, and Z-type taping.
All components are designed for seamless, non-stop material changes, maximizing operational efficiency and minimizing downtime.
Post-welding operations feature a flexible butt joint configuration for cell charging, supporting various methods such as pulling belt, feeding frame, or backside section feeding.
The control system is remarkably adaptable, equipped with automatic diagnostic and repair functionalities, ensuring a smooth and uninterrupted workflow.
During production, every data point is seamlessly integrated with the MES system, ensuring real-time monitoring and control for optimal production management. Technical Parameters
Item | Common Parameter |
Realization mode | Turntable/Straight line |
Compatible product range | Length 60-150, width 40-120 and thickness 5-15 |
Welding & gluing position accuracy | ±0.4 |
Equipment capacity | >12PPM |
Welding mode of tabs | Flat welding, bending welding and cladding welding |
Equipment excellence rate | ≥99.6% |
Action | 95% |
Battery Production Line
1. Pouch Cell Production Line Process Diagram
2. Prismatic Battery Production Line Process Diagram (Iron Shell & Aluminum Shell)
3. Lithium Battery Pilot Production Line Process Diagram
Factory
Founded in the innovative month of October 1999, HONBRO stands as a beacon of technological advancement. As a nationally recognized high-tech enterprise, HONBRO excels in the research, development, design, manufacturing, sales, and service of sophisticated lithium battery automatic production equipment, setting industry standards.
HQ Address: Nestled at No. 32 Wentang Brick Kiln Fourth Road, DongchengDistrict, Dongguan City, Guangdong Province, China, our headquarters reflect our commitment to precision and excellence.
Brand Address: Situated at No.3, Quling 2nd Road, Quantang Community, LiaobuTown, Dongguan City, Guangdong Province, China, our brand address is a testament to our dedication to quality and innovation.
Our Advantages
Unmatched Strength
A Legacy of Excellence - 25 Years Strong
Pioneers specializing in cutting-edge research and development of lithium equipment and comprehensive services
A powerhouse team with over 150 senior engineers
Poised to respond swiftly and efficiently to customer needs
Expansive 30,000+ m² State-of-the-Art Manufacturing Plant
Equipped to handle high-volume, large-scale orders with ease
Innovative Invention Patents
Advanced brush dust removal device with an innovative brush roller design
Cutting-edge encapsulation head device for lithium-ion cells
Innovative power battery automatic adhesive and buckle cage device
Sophisticated cage tray for seamless automated power battery production
Precision battery cage positioning device
Efficient clamping feeding device
State-of-the-art lithium battery pole plate sorting device
Continuous discharge with precision continuous die cutting device
Robust lithium battery cell fixture
Automated lithium battery injection production equipment
Innovative lithium battery production line featuring machine pull belt
Battery edge folding and molding production line
Dual-function double manipulator
Advanced locking mechanism for lithium battery production pressure vessels
Seamless sealing structure for lithium battery production pressure vessels
Automatic cell insertion into shell device
Automated degas, final sealing, and sizing production line
Innovative push device with automatic welding machine integration
High-performance pressure vessel for lithium battery injection production
Revolutionary processing technology for li-battery cutting with ceramic ring knife
High-precision lithium battery electrolyte filling device
State-of-the-art vacuum stirring device with automatic cleaning for bubble-free electrolyte
High-efficiency lithium battery straight line cutting, folding, and ironing machine
Precision Li-ion battery electrode punching and cutting machine with trimming device
Advanced vacuum sealing machine with innovative platen mechanism for lithium batteries
And a host of other pioneering advancements
Prestigious Enterprise Honors
CE Certification - A mark of excellence
Among China's Top Ten Equipment Supplier Brands for the Lithium Battery Industry
Celebrated with the Best Energy Storage Intelligent Equipment Supplier Award
Proud recipient of the High-Tech Lithium Golden Globe Award
Recognized as a Guangdong Intellectual Property Demonstration Enterprise
Distinguished as a key enterprise in Dongguan's equipment manufacturing industry
Certified Dongguan High-Tech Enterprise
Acknowledged as a Dongguan Patent Advantage Enterprise
Cultivating innovation as a Dongguan Patent Cultivation Enterprise
Honored with the Dongguan Patent Excellence Award
And so much more
Business Partner
We proudly collaborate with an extensive roster of esteemed partners, including industry giants like HUAWEI, CATL, ATL, and BYD. Our strategic alliances extend to leaders such as AVIC, LG Energy, SVOLD, and EVE. We are also honored to work closely with SUNWODA, LISHEN, and GANFENG LITHIUM, among others. Our partnership network further includes CHILWEE, CENAT, COSMX, and GEELY AUTO. With COSLIGHT GROUP, CRRC, and GREAT POWER, we drive innovation forward. Our collaboration with LEOCH BATTERY, AMPRINS, and S^MSUNG, along with SONY, PANASONIC, and VOLKSWAGEN, keeps us at the forefront of the industry. We are also in partnership with FOXCONN, MUNOTH INDUSTRIES LTD, FELINE PTY, and many more prestigious names, reinforcing our commitment to excellence and innovation.
FAQ
1. Do you provide after-sales service?
Yes, engineers available to service machinery overseas.
2. What quotation to use?
General FOB quotation, other quotations can also be negotiated.
3. In case of FOB quotation, the factory is responsible for which port to ship to?
Shenzhen Port.
4.Full set of lithium battery materials, including :
LiMn2O4,LTO,LiNiMnCoO2(NMC),LiCoO2,Graphite(MCMB)and other cathode & anode battery materials; Aluminum foil, copper foils, battery separator, etc.
5.Full set of lithium battery equipments, for example:
Mixing machine-coating machine-rolling machine-slitting machine-stacking machine-welding machine--packaging machine --injection machine--sealing machine, etc.
6.Full set of lithium battery technology?
We can design the laboratory and production line, according to customer's request.
7.If I want to customize the equipment, how long does it take?
We can provide customized services for our customers. It usually takes about 120 days, depending on the specifications of the customized equipment.
8.Are you a factory or trading company?
Factory. We are a factory which has been producing lithium battery machines for more than 20 years.
Letter
Hello
We sincerely appreciate your inquiry. I am Yanny, representing Guangdong HONBRO Technology Co., Ltd. With an illustrious legacy spanning over two decades, our company is at the forefront of innovation in the research, design, manufacturing, and distribution of cutting-edge lithium battery automated production equipment.
May I kindly request your email address? I am eager to share more detailed information about our company and our superior equipment, enabling you to gain a comprehensive understanding of our premium offerings.
Regarding the quotation, I can initially provide an estimated range; however, the precise quote will be tailored according to your specific requirements. If your operational needs for efficiency and precision are moderate, the pricing will be more economical. Our semi-automatic machines present a cost-effective alternative compared to fully automatic ones. Please let us know your preferences, and we will cater to your demands.
We eagerly await your prompt response.
Thank you,
Yanny
We invite you to click here for more details. https://webim.made-in-china.com/super-tm/#/chat?data=eyJ0b2tlbl91cmwiOiIvL21lbWJlcmNlbnRlci5tYWRlLWluLWNoaW5hLmNvbS90bS93ZWIvdG9rZW4_dmlzaXRvcklkPSIsImRvbWFpbiI6Im1pY2VuIiwidGVzdCI6dHJ1ZSwiY2hhdFRvIjp7ImRvbWFpbiI6Im1pY2VuIn0sImxhbmciOiJlbiIsInZpc2l0b3JJZCI6IiJ9&refer=
Address:
Wentang Brickkiln Industrial Zone, Dongcheng District, Dongguan, Guangdong, China
Business Type:
Manufacturer/Factory
Business Range:
Consumer Electronics, Electrical & Electronics, Industrial Equipment & Components, Instruments & Meters, Manufacturing & Processing Machinery, Service, Tools & Hardware
Management System Certification:
ISO 9001
Company Introduction:
Guangdong Honbro Technology Co., Ltd. Was founded in 1999, which is a high and new technology enterprise of li-battery auto production equipment & industrial manufacturing automation equipment with R&D, manufacturing, sales & service together.
We have a workforce of over 700 employees in Dongcheng and Liaobu factories of Dongguan city, including over 150 senior engineers in the industry; The company has successively won honorary titles such as National High tech Enterprise, Guangdong Private Science and Technology Enterprise, Guangdong Engineering Technology Research Center, and Guangdong Famous Trademark; Passed and strictly implemented the ISO9001: 2015 international quality management system certification.
It has developed about over 100 kinds of cutting-edge products and enjoyed more than 200 national patents. We have established long-term cooperative relationships with over 200 internationally renowned enterprises, including Huawei, BYD, CATL, Lishen, Chilwee, Cosmx, Sunwoda, Geely Holdings, ATL, Samsung, Munoth from Japan, and more.
In recent years, the company has successively provided customers with multiple Bluetooth, 3C digital, power energy storage, and solid-state battery intelligent assembly lines, and has won praise from customers and high attention from the industry, marking that Honbro Technology has entered the cutting-edge field of intelligent production equipment in the industry.