Innovative Battery Welding Machine for High-Volume Battery Pack Assembly

• Customization: Available
• After-sales Service: Over One Year
• Warranty: Over One Year
• Model NO.: Lab type
• Welding Type: Flat Welding, Bending Welding, Overlay Welding
• Welding & Gluing Position Accuracy: ±0.4
• Realization Mode: Turntable/Straight Line
• Compatible Product Range: Length 60-150, Width 40-120 and Thickness 5-15
• Equipment Excellence Rate: ≥99.6%
• HS: 8468800000
• Certification: CE Certification, ISO 9001
• Components Brand: Keyence(Japan), SMC(Japan),Mitsubishi
• Flexible Production: Intelligent Manufacturing
• International Commercial Terms(Incoterms: EXW,Fob,CIF
• Video Outgoing-Inspection: Provided
• Dimension(L*W*H): Customization
• Color: Honbro Standard ( International Warm Grey 1c )
• Condition: New
• Transport Package: Fumigation-Free Wooden Box Packing
• Specification: 12PPM
• Trademark: Honbro
• Origin: Dongguan China
• HS Code: 8468800000
• Production Capacity: 12ppm

Product Description

Functions and Features

Discover the pinnacle of innovation with our exquisitely engineered equipment, purpose-built for the automatic ultrasonic welding of pouch cell EV-Batteries. Masterfully crafted to cater to both stacking and winding cell configurations, this powerhouse machine boasts cutting-edge capabilities, including rigorous short circuit testing of cells. Rest assured, the highest echelons of safety and unmatched performance are our promises to you.Delight in a suite of state-of-the-art functionalities: experience the seamless integration of pre- and post-welding short circuit tests, along with fully automated cell feeding. Revel in the ease of tab welding, precision tab cutting and bending, and flawless burr pressing on welding surfaces. Elevate your production with efficient taping of the welding area and meticulous auto-sorting of accepted (OK) and rejected (NG) products. Our mature and reliable function performance, combined with a sophisticated modular design, offers unparalleled flexibility, meticulously tailored to meet your unique demands.

Immerse yourself in the flawless integration of our system, featuring a flexible butt joint of the incoming material mode for cells pre-welding. Choose the configuration that suits your operational needs best, whether it's belt pulling, a material frame, or a front section setup, all designed to streamline your workflow.
Enhance your production line with the option to configure incoming materials with a hot pressure test. This ensures the automatic elimination of defective cells, safeguarding your production quality before they even enter the manufacturing process.
Empower every pivotal procedure with the option to select between mechanical or CCD methods for precise cell positioning. This grants you supreme control and precision, ensuring perfect alignment and superior accuracy in your processes.
Pre-welding capabilities are elevated with choices of sheet or roll materials, complete with automatic length cutting. This is complemented by an automated protection sheet welding feature, guaranteeing comprehensive pre-welding preparation and seamless integration into your production line.
Our meticulously designed pre-welding and final welding processes incorporate cathode and anode electrode identification, alongside a specialized dust removal function. These features collectively guarantee optimal welding conditions, ensuring every weld is perfect and free from contaminants.
Experience unrivaled ultrasonic welding robustness with our technology. It promises no virtual welding, no vibration-induced powder, and no damage to separators. Say goodbye to hot insulation glue and cracking foils, as our system assures top-tier welding quality without these burdens.
For precision beyond compare, configure the CCD system to ensure accurate detection of electrode tab positions, ensuring every weld is executed with pinpoint precision.
Inject versatility into your operation by configuring a variety of welding taping methods tailored to customer requirements, including flat taping, L-type taping, and Z-type taping, catering to diverse demands with ease.
All accessories are designed for seamless material changeovers, allowing operations to continue uninterrupted. This maximizes production efficiency, keeping your assembly line in constant motion.
Post-welding, embrace the flexible butt joint of the cell charging mode with options such as pulling belt, feeding frame, and back section feeding. These choices facilitate smooth transitions, boosting productivity and ensuring an efficient workflow.
Our versatile control system boasts automatic diagnosis and repair functions, providing consistent operational reliability with minimal downtime. This ensures your operations run smoothly and efficiently without unnecessary interruptions.
Effortlessly connect and integrate the data of each item with the MES system during the production process. Achieve unmatched operational efficiency and data fidelity, ensuring that your operations are not only seamless but also data-driven and precise.

 

Technical Parameters

Item	Common Parameter
Realization mode	Turntable/Straight line
Compatible product range	Length 60-150, width 40-120 and thickness 5-15
Welding & gluing position accuracy	±0.4
Equipment capacity	>12PPM
Welding mode of tabs	Flat welding, bending welding and cladding welding
Equipment excellence rate	≥99.6%
Action	95%

Battery Production Line

1. Pouch Cell Production Line Process Diagram: Discover the art of battery manufacturing excellence through our impeccably integrated pouch cell production framework. This diagram showcases the streamlined processes meticulously designed to ensure the consistent delivery of superior-quality products.

2. Prismatic Battery (Iron Shell & Al Shell) Production Line Process Diagram: Dive into the intricately designed prismatic battery production flow. This diagram unravels the sophisticated steps in crafting durable and dependable prismatic batteries with both iron and aluminum shells, ensuring top-notch performance.

3. Lithium Battery Pilot Production Line Process Diagram: Explore the cutting-edge layout of our lithium battery pilot production line. This diagram reveals the innovative techniques and deliberate procedures that underpin our revolutionary pilot production system, setting new standards in battery technology.

Factory

Founded in the dynamic month of October 1999, HONBRO shines brilliantly as a beacon of innovation and is proudly recognized as a national high-tech enterprise. We excel in the comprehensive domains of research, development, design, manufacture, sales, and service of state-of-the-art lithium battery automatic production equipment. Our relentless pursuit of excellence and unwavering commitment to cutting-edge technology firmly position us as leaders in this thriving industry.

Headquarters Address: Nestled at No. 32 Wentang Brick Kiln Fourth Road, amidst the vibrancy of DongchengDistrict of the bustling Dongguan City, located within the thriving heart of Guangdong Province, China

Brand Address: Elegantly situated on No.3, Quling 2nd Road, within the lively and vibrant Quantang Community in LiaobuTown, beautifully nestled in Dongguan City, which is part of the innovative and forward-thinking Guangdong Province, China

 

Our Advantages

Strength Beyond Compare
Harnessing 25 Years of Unrivaled Expertise
Trailblazers in Advanced Lithium Equipment Research and Development

A Dynamic Team of Over 150 Senior Engineers
We Deliver Rapid Precision Solutions to Customer Demands

Vast 30,000+ Square Meter Manufacturing Facility
Effortless Management of Large-Scale Orders

Pioneering Patents in Innovation
Groundbreaking Brush Dust Removal Device and Brush Roller
State-of-the-Art Encapsulation Head Device for Lithium-Ion Batteries
Automated Power Battery Adhesive and Buckle Cage Technologies
Cage Tray Enabling Seamless Automated Battery Production
Precision Engineered Battery Cage Positioning Device
Highly Efficient Clamping Feeding Device
Advanced Lithium Battery Pole Plate Sorting Device
Leading Continuous Discharge and Die Cutting Technology
Specialized Fixture for Lithium Battery Cells
Fully Automatic Lithium Battery Injection Production Equipment
Innovative Lithium Battery Production Line Featuring Machine Pull Belt
Cutting-Edge Battery Edge Folding and Molding Line
Revolutionary Double Manipulator
Robust Locking Mechanism for Pressure Vessels in Lithium Batteries
Advanced Sealing Structure for Battery Production Pressure Vessels
Device for Automated Insertion of Cells into Shells
Automated Degas, Final Sealing, and Sizing Production Line
Push Device for Cell Jig with Integrated Automatic Welding Machine
Pressure Vessel Designed for Lithium Battery Injection Production
Innovative Li-Battery Cutting Technology with Ceramic Ring Knife
Precision Device for Lithium Battery Electrolyte Filling
Vacuum Stirring Device Featuring Bubble Removal and Auto-Clean Functionality
High-Efficiency Machine for Cutting, Folding, and Ironing Lithium Batteries
Device for Punching, Cutting, and Trimming Li-ion Battery Electrodes
Vacuum Sealing Machine with Enhanced Platen Mechanism for Lithium Battery
And a Diverse Array of Innovative Solutions

Enterprise Honors and Recognitions
Honored with Prestigious CE Certification
Recognized as a Top Ten Equipment Supplier Brand in China's Lithium Battery Sector
Awarded Best Energy Storage Intelligent Equipment Supplier
Recipient of the High-Tech Lithium Golden Globe Award
Acknowledged as a Guangdong Intellectual Property Demonstration Enterprise
Identified as a Key Enterprise in Dongguan's Equipment Manufacturing Industry
Celebrated as a Dongguan High-Tech Enterprise
Honored as a Dongguan Patent Advantage Enterprise
Dongguan Patent Cultivation Enterprise Recognition
Recipient of the Distinguished Dongguan Patent Excellence Award
And Numerous Other Prestigious Awards

Business Partner

We take immense pride in our collaborations with a prestigious array of industry giants, forming a nexus of innovation alongside esteemed entities like HUAWEI, CATL, ATL, BYD, and AVIC. Our robust alliances span across global leaders such as LG Energy, SVOLD, EVE, and SUNWODA, and we unite with trailblazers like LISHEN, GANFENG LITHIUM, and CHILWEE to forge new pathways in technology. Our synergies with CENAT, COSMX, GEELY AUTO, and COSLIGHT GROUP are catalysts for progress. We also engage with renowned stalwarts like CRRC, GREAT POWER, LEOCH BATTERY, and AMPRINS. Expanding our global reach, we collaborate with distinguished brands such as S^MSUNG, SONY, PANASONIC, and VOLKSWAGEN, taking immense pride in our engagements with industry titans like FOXCONN, MUNOTH INDUSTRIES LTD, and FELINE PTY. Together, we continuously push the boundaries of technological advancement, setting the stage for groundbreaking innovations.

FAQ

1. Do you provide after-sales service?
Yes, engineers available to service machinery overseas.

2. What quotation to use?
General FOB quotation, other quotations can also be negotiated.

3. In case of FOB quotation, the factory is responsible for which port to ship to?
Shenzhen Port.

4.Full set of lithium battery materials, including :
LiMn2O4,LTO,LiNiMnCoO2(NMC),LiCoO2,Graphite(MCMB)and other cathode & anode battery materials; Aluminum foil, copper foils, battery separator, etc.

5.Full set of lithium battery equipments, for example:
Mixing machine-coating machine-rolling machine-slitting machine-stacking machine-welding machine--packaging machine --injection machine--sealing machine, etc.

6.Full set of lithium battery technology?
We can design the laboratory and production line, according to customer's request.

7.If I want to customize the equipment, how long does it take?
We can provide customized services for our customers. It usually takes about 120 days, depending on the specifications of the customized equipment.

8.Are you a factory or trading company?
Factory. We are a factory which has been producing lithium battery machines for more than 20 years.

Letter

Hello
Thank you for reaching out! I am Yanny from GuangDong HONBRO Technology Co., Ltd. Our esteemed company has been a trailblazer in the research, development, design, manufacturing, sales, and service of cutting-edge lithium battery automation equipment for over two decades.
Could you kindly share your email address with me? I would love to send you additional information about our company and equipment, which will provide you with a comprehensive understanding of our offerings.
Regarding quotations, I can initially provide you with a general estimate. However, the precise quote will depend on your specific requirements. If the equipment's production efficiency or precision is not a priority, the associated cost will be more economical. We offer both semi-automatic machines, which are cost-effective, and fully automatic machines. Let us know what best suits your needs, and we will be happy to assist you.
I eagerly await your prompt reply.
Warm regards,
Yanny

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