Advanced Battery Welding Machine for Efficient EV Battery Assembly Line

• Customization: Available
• Control: Automatic
• Cooling Way: Air Cooling
• Model NO.: Lab type
• Electrode Stroke: Vertical
• Electric Current: Line Frequency
• Transmission: Compound
• Conductive Way: One-Sided
• Welding Spot Number: Multiple
• Type: Special
• Applicable Industries: Battery Making
• Welding Type: Flat Welding, Bending Welding, Overlay Welding
• Welding & Gluing Position Accuracy: ±0.4
• Realization Mode: Turntable/Straight Line
• Compatible Product Range: Length 60-150, Width 40-120 and Thickness 5-15
• Equipment Excellence Rate: ≥99.6%
• HS: 8468800000
• Certification: CE Certification, ISO 9001
• Components Brand: Keyence(Japan), SMC(Japan),Mitsubishi
• Flexible Production: Intelligent Manufacturing
• International Commercial Terms(Incoterms: EXW,Fob,CIF
• Video Outgoing-Inspection: Provided
• Dimension(L*W*H): Customization
• Color: Honbro Standard ( International Warm Grey 1c )
• Condition: New
• Transport Package: Fumigation-Free Wooden Box Packing
• Specification: 12PPM
• Trademark: Honbro
• Origin: Dongguan China
• HS Code: 8468800000
• Production Capacity: 12ppm

Product Description

Functions and Features

Engineered with precision and crafted for excellence, this robust machine is the epitome of cutting-edge innovation in automatic ultrasonic welding for pouch cell EV-Batteries. Specially adapted for both stacking and winding cell configurations, it harnesses advanced features including short circuit testing of cells, guaranteeing supreme standards of safety and performance.Discover a world of advanced features designed to revolutionize your workflow: from pre- and post-welding short circuit testing and automated cell feeding to impeccable tab welding, precise cutting and bending of tabs, and burr pressing on welding surfaces. The efficient taping of welding areas is seamlessly integrated with meticulous auto-sorting of OK and NG products. Our mature, reliable function performance combined with a modular design offers unmatched flexibility, crafted to meet your unique operational requirements.

Achieve seamless operational synergy with our flexible butt joint integration for incoming cell materials pre-welding. Tailor the process to your specific needs with options including belt pulling, material frame, or a front section configuration for optimal efficiency.
Streamline your production line by configuring incoming materials with a hot pressure test, automatically filtering out defective cells before they enter the production cycle, thus optimizing workflow and enhancing productivity.
Each pivotal procedure is designed with the flexibility to choose between mechanical or CCD methods for exact cell positioning, offering you unparalleled control and precision.
Our pre-welding capabilities are sophisticated, allowing the selection of sheet or roll materials with automated length cutting, complemented by an advanced protection sheet welding feature for thorough pre-welding preparation.
Our pre-welding and final welding processes are rigorously crafted with advanced cathode and anode electrode identification and a dedicated dust removal function to ensure the highest welding condition standards.
Experience the pinnacle of ultrasonic welding excellence with technology that guarantees no virtual welding, eliminates vibration-induced powder, protects separators from damage, and removes the need for hot insulation glue and foil cracking.
For heightened precision, configure our state-of-the-art CCD system to ensure exact detection and positioning of electrode tabs.
Infuse your operations with versatility by selecting from a variety of welding taping methods that meet customer demands, including flat taping, L-type taping, and Z-type taping.
All components are designed for a seamless material changeover, enabling uninterrupted operations and maximizing production efficiency.
Post-welding operations are enhanced with flexible cell charging modes via options such as pulling belt, feeding frame, and back section feeding, ensuring smooth transitions and increased productivity.
Our highly adaptable control system is outfitted with automatic diagnosis and repair capabilities, ensuring steadfast operational reliability and significantly reducing downtime.
During production, seamlessly integrate and connect data of each item with the MES system, delivering unparalleled operational efficiency and data accuracy.

Technical Parameters

Item	Common Parameter
Realization mode	Turntable/Straight line
Compatible product range	Length 60-150, width 40-120 and thickness 5-15
Welding & gluing position accuracy	±0.4
Equipment capacity	>12PPM
Welding mode of tabs	Flat welding, bending welding and cladding welding
Equipment excellence rate	≥99.6%
Action	95%

Battery Production Line

1. Pouch Cell Production Line Process Diagram: Immerse yourself in the world of cutting-edge battery manufacturing with our Pouch Cell Production Line. This detailed process diagram unveils the seamless integration and impeccable execution of our pouch cell framework, ensuring exceptional quality and unparalleled consistency at every step.

2. Prismatic Battery (Iron Shell & Al Shell) Production Line Process Diagram: Discover the sophistication and precision of our Prismatic Battery Production Line with our comprehensive process diagram. This diagram meticulously outlines the complex, yet efficient, steps involved in producing durable and dependable prismatic batteries, using both iron and aluminum shells, designed for optimum performance.

3. Lithium Battery Pilot Production Line Process Diagram: Embark on a journey through innovation with our Lithium Battery Pilot Production Line. This insightful process diagram presents a thorough overview of the advanced techniques and meticulous methods that serve as the foundation of our revolutionary pilot production system, setting new benchmarks in the battery industry.

Factory

Founded in the dynamic month of October 1999, HONBRO stands as a beacon of innovation, proudly recognized as a national high-tech enterprise. We excel in the research, development, design, manufacture, sales, and service of state-of-the-art lithium battery automatic production equipment. Our pursuit of excellence and commitment to cutting-edge technology positions us as leaders in the industry.

Headquarters Address: Nestled gracefully at No. 32 Wentang Brick Kiln Fourth Road, within the vibrant cultural tapestry of DongchengDistrict of the bustling hub that is Dongguan City, located in the ever-thriving Guangdong Province, China

Brand Address: Conveniently situated on No.3, Quling 2nd Road, amidst the lively and energetic Quantang Community in LiaobuTown, beautifully nestled within Dongguan City, part of the innovative Guangdong Province, China

Our Advantages

Unmatched Strength
25 Years of Expertise
Pioneering in the Research and Development of Advanced Lithium Equipment and Services

A Team of 150+ Senior Engineers
We Respond Swiftly to Customer Needs with Precision

Expansive 30,000+m² Manufacturing Facility
Capacity to Handle Large-Scale Orders Effortlessly

Innovative Invention Patents
Revolutionary Brush Dust Removal Device and Brush Roller
Advanced Encapsulation Head Device for Lithium-Ion Cells
Power Battery Automatic Adhesive and Buckle Cage Technologies
Cage Tray for Seamless Automated Battery Production
Precision Battery Cage Positioning Device
Efficient Clamping Feeding Device
Sophisticated Lithium Battery Pole Plate Sorting Device
Continuous Discharge and Die Cutting Technology
Specialized Lithium Battery Cell Fixture
Automatic Lithium Battery Injection Production Equipment
Innovative Lithium Battery Production Line with Machine Pull Belt
Cutting-Edge Battery Edge Folding Molding Line
Innovative Double Manipulator
Robust Locking Mechanism for Lithium Battery Pressure Vessels
Advanced Sealing Structure for Pressure Vessels in Battery Production
Automated Cell Insertion into Shell Device
Auto Degas, Final Sealing & Sizing Production Line
Push Device for Cell Jig and Automatic Welding Machine
Pressure Vessel for Lithium Battery Injection Production
Innovative Processing Technology for Li-Battery Cutting Ceramic Ring Knife
Precision Lithium Battery Electrolyte Filling Device
Vacuum Stirring Device with Bubble Removal and Auto-Clean Function
High-Efficiency Lithium Battery Straight Line Cutting, Folding, and Ironing Machine
Li-ion Battery Electrode Punching, Cutting, and Trimming Device
Vacuum Sealing Machine with Enhanced Platen Mechanism for Lithium Batteries
And Many More Innovative Solutions

Enterprise Honors & Recognitions
Prestigious CE Certification
Top Ten Equipment Supplier Brand in China's Lithium Battery Industry
Best Energy Storage Intelligent Equipment Supplier Award
High-Tech Lithium Golden Globe Award
Guangdong Intellectual Property Demonstration Enterprise
Key Enterprise in Dongguan's Equipment Manufacturing Industry
Acclaimed Dongguan High-Tech Enterprise
Dongguan Patent Advantage Enterprise
Dongguan Patent Cultivation Enterprise
Recipient of the Dongguan Patent Excellence Award
And Many More Prestigious Awards

Business Partner

We are thrilled to partner with an esteemed array of industry giants, driving innovation alongside elite organizations such as HUAWEI, CATL, ATL, BYD, and AVIC. Our resilient partnerships span across global leaders like LG Energy, SVOLD, EVE, and SUNWODA, and trailblazers such as LISHEN, GANFENG LITHIUM, and CHILWEE. Our collaboration with CENAT, COSMX, GEELY AUTO, and COSLIGHT GROUP fuels groundbreaking progress. We are privileged to partner with illustrious names including CRRC, GREAT POWER, LEOCH BATTERY, and AMPRINS. Our worldwide influence includes alliances with S^MSUNG, SONY, PANASONIC, and VOLKSWAGEN, and we take pride in working alongside industry giants such as FOXCONN, MUNOTH INDUSTRIES LTD, and FELINE PTY, among others, consistently setting new benchmarks in technological advancement.

FAQ

1. Do you provide after-sales service?
Yes, engineers available to service machinery overseas.

2. What quotation to use?
General FOB quotation, other quotations can also be negotiated.

3. In case of FOB quotation, the factory is responsible for which port to ship to?
Shenzhen Port.

4.Full set of lithium battery materials, including :
LiMn2O4,LTO,LiNiMnCoO2(NMC),LiCoO2,Graphite(MCMB)and other cathode & anode battery materials; Aluminum foil, copper foils, battery separator, etc.

5.Full set of lithium battery equipments, for example:
Mixing machine-coating machine-rolling machine-slitting machine-stacking machine-welding machine--packaging machine --injection machine--sealing machine, etc.

6.Full set of lithium battery technology?
We can design the laboratory and production line, according to customer's request.

7.If I want to customize the equipment, how long does it take?
We can provide customized services for our customers. It usually takes about 120 days, depending on the specifications of the customized equipment.

8.Are you a factory or trading company?
Factory. We are a factory which has been producing lithium battery machines for more than 20 years.

Letter

Hello
Thank you for reaching out! I am Yanny from GuangDong HONBRO Technology Co., Ltd. Our esteemed company has been a trailblazer in the research, development, design, manufacturing, sales, and service of cutting-edge lithium battery automation equipment for over two decades.
Could you kindly share your email address with me? I would love to send you additional information about our company and equipment, which will provide you with a comprehensive understanding of our offerings.
Regarding quotations, I can initially provide you with a general estimate. However, the precise quote will depend on your specific requirements. If the equipment's production efficiency or precision is not a priority, the associated cost will be more economical. We offer both semi-automatic machines, which are cost-effective, and fully automatic machines. Let us know what best suits your needs, and we will be happy to assist you.
I eagerly await your prompt reply.
Warm regards,
Yanny

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