This equipment is ideal for automatic ultrasonic welding in pouch cell EV-Battery stacking and winding processes. It includes advanced functionalities such as short circuit testing of cells.Pre and post-welding functionalities include automatic feeding and tab welding, tab cutting, tab bending, burr pressing on the welding surface, taping on the welding surface, and automatic sorting of OK and NG products. With mature performance and a modular design, it offers flexible configuration according to user demands.
The equipment supports flexible butt joint options for the incoming cell material mode before welding, whether it be belt pulling, material framing, or the front section.
Incoming materials can be configured with a hot pressure test, automatically eliminating defective cells.
Each critical procedure can employ mechanical or CCD mode for precise cell positioning.
Pre-welding setups can be configured with either sheet or roll material, featuring automatic length cutting and protection sheet automatic welding.
The pre-welding and final welding processes are equipped with cathode and anode electrode identification along with a special dust removal function.
Ultrasonic welding ensures strong fastness with no virtual welding, no vibration powder, no separator damage, no hot insulation glue, and no need to *** foil.
An optional CCD system can be used to detect the position accuracy of electrode tabs.
The machine can be configured to meet diverse customer requirements for various welding taping methods, including flat taping, L-type taping, and Z-type taping.
All accessories are designed to enable non-stop material changes.
After welding, the system supports flexible butt joint charging modes for the cells, such as belt pulling, feeding frame usage, and back-section feeding.
The control system is robust and flexible, featuring automatic diagnosis and repair capabilities.
During production, all data seamlessly integrates with the MES system for smooth operations.
| Item |
Common Parameter |
| Realization mode |
Turntable/Straight line |
| Compatible product range |
Length 60-150, width 40-120 and thickness 5-15 |
| Welding & gluing position accuracy |
±0.4 |
| Equipment capacity |
>12PPM |
| Welding mode of tabs |
Flat welding, bending welding and cladding welding |
| Equipment excellence rate |
≥99.6% |
| Action |
95% |
1. Detailed Process Diagram for Pouch Cell Production Line
2. Comprehensive Process Diagram for Prismatic Battery (Iron Shell & Al Shell) Production Line
3. In-Depth Process Diagram for Lithium Battery Pilot Production Line
Founded in October 1999, HONBRO is a distinguished national high-tech enterprise dedicated to the research, development, design, manufacturing, sales, and servicing of state-of-the-art lithium battery automatic production equipment.
HQ Address: No. 32 Wentang Brick Kiln Fourth Road, DongchengDistrict, Dongguan City, Guangdong Province, China
Brand Address: No.3, Quling 2nd Road, Quantang Community, LiaobuTown, Dongguan City, Guangdong Province, China
Our Strengths
25 Years of Excellence
Specializing in the cutting-edge research and development of lithium equipment and unparalleled services.
Over 150 Senior Engineers
Responsive to customer needs with unmatched speed
Sprawling 30,000+m² Manufacturing Plant
Equipped to manage large-scale bulk orders efficiently
Invention Patents
Enhanced brush dust removal device with advanced brush roller
High-precision encapsulation head device for lithium-ion cells
Automated power battery adhesives and buckle cage systems
Innovation in cage trays for automated power battery production
Precision battery cage positioning device
State-of-the-art clamping and feeding device
Sophisticated lithium battery pole plate sorting mechanism
Continuous discharge and die cutting apparatus
Advanced lithium battery cell fixtures
Fully automated lithium battery injection production equipment
Lithium battery production line featuring machine pull belts
Battery edge folding and molding production line
Innovative double manipulator
Locking mechanism for lithium battery pressure vessels
Sealing structure for lithium battery pressure vessels
Automatic cell insertion device
Automated degassing, final sealing & sizing production line
Cell jig push device integrated with automatic welding machines
Advanced pressure vessels for lithium battery injection production
High-precision Li-battery cutting ceramic ring knife technology
Efficient lithium battery electrolyte filling device
Vacuum stirring device for bubble-free electrolyte with auto-cleaning feature
High-efficiency lithium battery cutting, folding, and ironing machinery
Li-ion battery electrode punching and cutting machine with trimming device
Vacuum sealing machine & platen mechanism for lithium batteries
And many more innovations
Enterprise Honors
CE Certification
Top Ten Equipment Supplier in the China Lithium Battery Industry
Best Energy Storage Intelligent Equipment Supplier Award
High-Tech Lithium Golden Globe Award
Guangdong Intellectual Property Demonstration Enterprise
Key Enterprise in Dongguan Equipment Manufacturing Industry
Recognized Dongguan High-Tech Enterprise
Dongguan Patent Advantage Enterprise
Dongguan Patent Cultivation Enterprise
Dongguan Patent Excellence Award
And several other accolades
Distinguished industry leaders such as HUAWEI, CATL, ATL, BYD, AVIC, LG Energy, SVOLD, EVE, SUNWODA, LISHEN, GANFENG LITHIUM, CHILWEE, CENAT, COSMX, GEELY AUTO, COSLIGHT GROUP, CRRC, GREAT POWER, LEOCH BATTERY, AMPRINS, S^MSUNG, SONY, PANASONIC, VOLKSWAGEN, FOXCONN, MUNOTH INDUSTRIES LTD, and FELINE PTY, among others, place their trust in us.
1. Do you provide after-sales service?
Absolutely! Our skilled engineers are available to provide exceptional after-sales service for machinery overseas.
2. What quotation terms do you offer?
We typically offer a General FOB quotation. However, other quotation terms can be discussed and negotiated to fit your needs.
3. If an FOB quotation is used, which port is the factory responsible for shipping to?
Our factory will handle shipments to the Shenzhen Port.
4. A comprehensive set of lithium battery materials includes:
LiMn2O4, LTO, LiNiMnCoO2 (NMC), LiCoO2, Graphite (MCMB), and other essential cathode & anode battery materials; Aluminum foil, copper foils, battery separators, and more.
5. A complete array of lithium battery equipment, for example:
Our offerings include mixing machines, coating machines, rolling machines, slitting machines, stacking machines, welding machines, packaging machines, injection machines, sealing machines, and much more.
6. Do you provide comprehensive lithium battery technology solutions?
Indeed, we can design both laboratory setups and production lines tailored exactly to your specifications.
7. If I require customized equipment, what is the lead time?
We specialize in providing customized services. The typical lead time for custom equipment is approximately 120 days, depending on the specific requirements and technical specifications.
8. Are you a factory or a trading company?
We are a manufacturing factory with over 20 years of experience in producing high-quality lithium battery machines.
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