This advanced equipment is expertly designed for the automatic ultrasonic welding of pouch cell EV batteries, specializing in stacking and winding cells. It includes essential functions such as short circuit testing of cells.Key features encompass pre- and post-welding short circuit testing, automatic feeding, tab welding, tab cutting, tab bending, welding surface burr pressing, welding surface taping, and automatic sorting of OK/NG products. Our modular design ensures mature function performance and is customizable to meet user-specific demands.
Flexible integration with the cell's incoming material mode is guaranteed, accommodating belt pulling, material frame, and front section configurations prior to welding.
Incoming materials can be seamlessly configured for hot pressure testing and automatic elimination of defective cells.
Each critical procedure can utilize mechanical or CCD positioning modes for precise cell alignment.
Pre-welding configurations can incorporate sheet or roll materials with automatic length cutting and protective sheet welding.
The pre-welding and final welding processes feature cathode and anode electrode identification and specialized dust removal capabilities.
Ultrasonic welding ensures a robust bond without virtual welding, vibration powder, or damage to the separator. It avoids heating insulation glue and negates the need to *** foil.
CCD technology can be configured to detect the precise positioning of electrode tabs.
The system can be customized to accommodate various welding and taping methods, including flat, L-type, and Z-type taping, according to customer specifications.
All accessories support non-stop material changes, ensuring continuous operation.
Post-welding, the charging mode of the cell features flexible integration options, including belt pulling, feeding frames, and back section feeding configurations.
The control system boasts flexibility, equipped with automatic diagnosis and repair functions.
During production, data for each process step is seamlessly integrated with the MES system, ensuring flawless operations.
| Item |
Common Parameter |
| Realization mode |
Turntable/Straight line |
| Compatible product range |
Length 60-150, width 40-120 and thickness 5-15 |
| Welding & gluing position accuracy |
±0.4 |
| Equipment capacity |
>12PPM |
| Welding mode of tabs |
Flat welding, bending welding and cladding welding |
| Equipment excellence rate |
≥99.6% |
| Action |
95% |
1. Comprehensive Pouch Cell Production Line Process Diagram: Streamlined for Efficiency
2. Prismatic Battery Production Line Process Diagram: Iron Shell & Aluminum Shell Precision Techniques
3. Cutting-Edge Lithium Battery Pilot Production Line Process Diagram: Innovate with Precision
Founded in October 1999, HONBRO proudly stands as a national high-tech enterprise. We specialize in the research and development, design, manufacturing, sales, and service of cutting-edge lithium battery auto production equipment. With a rich history of innovation and a commitment to excellence, we continue to lead the industry with our advanced technologies.
HQ Address: No. 32 Wentang Brick Kiln Fourth Road, DongchengDistrict, Dongguan City, Guangdong Province, China
Brand Address: No.3, Quling 2nd Road, Quantang Community, LiaobuTown, Dongguan City, Guangdong Province, China
Strength
25 Years of Expertise
Specializing in the research and development of advanced lithium equipment and services
150+ Senior Engineers
Swift response to customer needs
30,000+ m² State-of-the-art Plant
Capacity to handle large-scale orders with ease
Invention Patents
Enhanced brush dust removal device and brush roller
Encapsulation head device for lithium-ion cells
Automatic adhesive and buckle cage device for power batteries
Automated production tray for power battery cages
Battery cage positioning device
Clamping and feeding device
Lithium battery pole plate sorting device
Continuous discharge and die cutting device
Lithium battery cell fixture
Automated lithium battery injection production equipment
Lithium battery production line with machine pull belt
Battery edge folding and molding production line
Double manipulator
Locking mechanism for pressure vessels in lithium battery production
Sealing structure for pressure vessels in lithium battery production
Automatic cell insertion device
Automatic degas, final sealing, and sizing production line
Cell jig push device and automatic welding machine
Pressure vessel for lithium battery injection production
Processing technology for li-battery cutting ceramic ring knife
Lithium battery electrolyte filling device
Vacuum stirring device with automatic cleaning for electrolyte bubble removal
High-efficiency cutting, folding, and ironing machine for lithium batteries
Li-ion battery electrode punching and cutting machine with trimming device
Vacuum sealing machine with platen mechanism for lithium batteries
And much more
Enterprise Honors
CE Certification
Top Ten Equipment Supplier in China's Lithium Battery Industry
Best Energy Storage Intelligent Equipment Supplier Award
High-Tech Lithium Golden Globe Award
Guangdong Intellectual Property Demonstration Enterprise
Key Enterprise in Dongguan's Equipment Manufacturing Industry
High-Tech Enterprise in Dongguan
Dongguan Patent Advantage Enterprise
Dongguan Patent Cultivation Enterprise
Dongguan Patent Excellence Award
And many more
We proudly collaborate with a distinguished array of industry leaders, including HUAWEI, CATL, ATL, BYD, AVIC, LG Energy, SVOLD, EVE, SUNWODA, LISHEN, GANFENG LITHIUM, CHILWEE, CENAT, COSMX, GEELY AUTO, COSLIGHT GROUP, CRRC, GREAT POWER, LEOCH BATTERY, AMPRINS, S^MSUNG, SONY, PANASONIC, VOLKSWAGEN, FOXCONN, MUNOTH INDUSTRIES LTD, FELINE PTY, among others.
1. Do you provide after-sales service?
Yes, we offer comprehensive after-sales support. Our skilled engineers are available to service machinery worldwide.
2. What type of quotation do you use?
Generally, we provide an FOB (Free on Board) quotation. Additional quotation types can be discussed upon request.
3. For an FOB quotation, which port does the factory use for shipping?
We ship from Shenzhen Port.
4. Do you offer a complete set of lithium battery materials?
Yes, we provide a comprehensive range of lithium battery materials, including LiMn2O4, LTO, LiNiMnCoO2 (NMC), LiCoO2, Graphite (MCMB), and other cathode & anode materials. We also supply aluminum foil, copper foils, battery separators, and more.
5. What lithium battery equipment do you offer?
Our full set of lithium battery equipment includes: mixing machines, coating machines, rolling machines, slitting machines, stacking machines, welding machines, packaging machines, injection machines, sealing machines, and more.
6. Do you provide complete lithium battery technology solutions?
Absolutely. We can design custom laboratories and production lines tailored to the specific needs of our customers.
7. How long does it take to customize equipment?
We offer bespoke equipment customization services. Typically, the process takes around 120 days, depending on the detailed specifications.
8. Are you a factory or a trading company?
We are a factory with over 20 years of experience in manufacturing lithium battery machines.
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