Versatile Battery Welding Machine for Lead Acid Battery Assembly Line

• Customization: Available
• Control: Automatic
• Cooling Way: Air Cooling
• Model NO.: Lab type
• Electrode Stroke: Vertical
• Electric Current: Line Frequency
• Transmission: Compound
• Conductive Way: One-Sided
• Welding Spot Number: Multiple
• Type: Special
• Applicable Industries: Battery Making
• Welding Type: Flat Welding, Bending Welding, Overlay Welding
• Welding & Gluing Position Accuracy: ±0.4
• Realization Mode: Turntable/Straight Line
• Compatible Product Range: Length 60-150, Width 40-120 and Thickness 5-15
• Equipment Excellence Rate: ≥99.6%
• HS: 8468800000
• Certification: CE Certification, ISO 9001
• Components Brand: Keyence(Japan), SMC(Japan),Mitsubishi
• Flexible Production: Intelligent Manufacturing
• International Commercial Terms(Incoterms: EXW,Fob,CIF
• Video Outgoing-Inspection: Provided
• Dimension(L*W*H): Customization
• Color: Honbro Standard ( International Warm Grey 1c )
• Condition: New
• Transport Package: Fumigation-Free Wooden Box Packing
• Specification: 12PPM
• Trademark: Honbro
• Origin: Dongguan China
• HS Code: 8468800000
• Production Capacity: 12ppm

Product Description

Functions and Features

This robust equipment is expertly designed for the automatic ultrasonic welding of pouch cell EV-Batteries, particularly in stacking or winding cell configurations. It features advanced capabilities such as a short circuit testing of cells, ensuring the highest standards of safety and performance.Delight in an impressive suite of cutting-edge functionalities: pre- and post-welding short circuit tests ensure absolute safety at every stage, while automated cell feeding streamlines operations with precision. Enjoy seamless tab welding, precise tab cutting and bending, and flawless burr pressing on the welding surface. Experience efficient taping of the welding area and meticulous auto-sorting of accepted (OK) and rejected (NG) products. Our mature and reliable function performance, paired with a sophisticated modular design, offers you unprecedented flexibility tailored to your unique requirements.

Experience impeccable integration with our flexible butt joint system for incoming material, tailored to each welding process. Choose from belt pulling, material frame, or a front section configuration to perfectly align with your specific operational needs.
Elevate your workflow with our configuration options for incoming materials, including a hot pressure test. This ensures automatic elimination of defective cells before they enter the production line, optimizing every step of your process.
Each crucial procedure is masterfully enhanced with the option to choose between mechanical or CCD methods for precise cell positioning, granting you superior control and accuracy, ensuring each weld hits the mark.
Our pre-welding capabilities offer the choice of sheet or roll material with automatic length cutting, along with an automated protection sheet welding feature. This ensures comprehensive preparation and reliability before welding even begins.
The pre-welding and final welding processes are meticulously engineered with cathode and anode electrode identification. Coupled with a specialized dust removal function, we guarantee optimal, pristine welding conditions.
Discover unparalleled ultrasonic welding fastness with our advanced technology that ensures zero virtual welding, no vibration-induced powder, no damage to separators, and no need for hot insulation glue or foil cracking. Experience seamless efficiency at its best.
For unmatched precision, configure the CCD system to ensure the accurate detection of electrode tab positions, providing you with the confidence of perfect alignment every time.
Expand your operation's versatility by configuring various welding taping methods tailored to customer specifications, including flat taping, L-type taping, and Z-type taping. Adapt and thrive with ease.
Enjoy seamless material changeovers for all accessories without the need to pause operations, maximizing your production efficiency and minimizing downtime.
Post-welding, experience the flexible butt joint of the cell charging mode through options like pulling belt, feeding frame, and back section feeding. These options facilitate smooth transitions and amplify your productivity.
Our adaptable control system is equipped with state-of-the-art automatic diagnosis and repair functions, ensuring consistent operational reliability and significantly reducing downtime.
During the production process, effortlessly connect and integrate data of each item with the MES system, achieving unmatched operational efficiency and precision in data fidelity.

Technical Parameters

Item	Common Parameter
Realization mode	Turntable/Straight line
Compatible product range	Length 60-150, width 40-120 and thickness 5-15
Welding & gluing position accuracy	±0.4
Equipment capacity	>12PPM
Welding mode of tabs	Flat welding, bending welding and cladding welding
Equipment excellence rate	≥99.6%
Action	95%

Battery Production Line

1. Pouch Cell Production Line Process Diagram: Discover the cutting-edge integration and flawless implementation of our pouch cell production framework. This enlightening diagram vividly illustrates the streamlined processes that ensure consistently high-quality outcomes. Experience the exceptional craftsmanship that defines our approach.

2. Prismatic Battery (Iron Shell & Al Shell) Production Line Process Diagram: Embark on a journey through the sophisticated process flow of our prismatic battery production line. This comprehensive diagram reveals the intricate and detailed steps involved in manufacturing robust and dependable prismatic batteries, crafted with precision using both iron and aluminum shells.

3. Lithium Battery Pilot Production Line Process Diagram: Explore the extensive and meticulously designed layout of our lithium battery pilot production line. This diagram highlights the innovative techniques and thorough procedures that underpin our state-of-the-art pilot production system, setting new standards in battery technology.

Factory

Founded in the dynamic month of October 1999, HONBRO stands as a beacon of innovation, proudly recognized as a national high-tech enterprise. We excel in the meticulous research, groundbreaking development, visionary design, precise manufacture, strategic sales, and comprehensive service of state-of-the-art lithium battery automatic production equipment. Our relentless pursuit of excellence and unwavering commitment to cutting-edge technology position us as distinguished leaders in the industry.

Headquarters Address: Nestled at No. 32 Wentang Brick Kiln Fourth Road, in the vibrant DongchengDistrict of the bustling Dongguan City, within the thriving Guangdong Province, China

Brand Address: Situated on No.3, Quling 2nd Road, within the lively Quantang Community in LiaobuTown, nestled in Dongguan City, which is part of the innovative Guangdong Province, China

Our Advantages

Unmatched Strength
25 Years of Expertise
Pioneering in the Research and Development of Advanced Lithium Equipment and Services

A Team of 150+ Senior Engineers
We Respond Swiftly to Customer Needs with Precision

Expansive 30,000+m² Manufacturing Facility
Capacity to Handle Large-Scale Orders Effortlessly

Innovative Invention Patents
Revolutionary Brush Dust Removal Device and Brush Roller
Advanced Encapsulation Head Device for Lithium-Ion Cells
Power Battery Automatic Adhesive and Buckle Cage Technologies
Cage Tray for Seamless Automated Battery Production
Precision Battery Cage Positioning Device
Efficient Clamping Feeding Device
Sophisticated Lithium Battery Pole Plate Sorting Device
Continuous Discharge and Die Cutting Technology
Specialized Lithium Battery Cell Fixture
Automatic Lithium Battery Injection Production Equipment
Innovative Lithium Battery Production Line with Machine Pull Belt
Cutting-Edge Battery Edge Folding Molding Line
Innovative Double Manipulator
Robust Locking Mechanism for Lithium Battery Pressure Vessels
Advanced Sealing Structure for Pressure Vessels in Battery Production
Automated Cell Insertion into Shell Device
Auto Degas, Final Sealing & Sizing Production Line
Push Device for Cell Jig and Automatic Welding Machine
Pressure Vessel for Lithium Battery Injection Production
Innovative Processing Technology for Li-Battery Cutting Ceramic Ring Knife
Precision Lithium Battery Electrolyte Filling Device
Vacuum Stirring Device with Bubble Removal and Auto-Clean Function
High-Efficiency Lithium Battery Straight Line Cutting, Folding, and Ironing Machine
Li-ion Battery Electrode Punching, Cutting, and Trimming Device
Vacuum Sealing Machine with Enhanced Platen Mechanism for Lithium Batteries
And Many More Innovative Solutions

Enterprise Honors & Recognitions
Prestigious CE Certification
Top Ten Equipment Supplier Brand in China's Lithium Battery Industry
Best Energy Storage Intelligent Equipment Supplier Award
High-Tech Lithium Golden Globe Award
Guangdong Intellectual Property Demonstration Enterprise
Key Enterprise in Dongguan's Equipment Manufacturing Industry
Acclaimed Dongguan High-Tech Enterprise
Dongguan Patent Advantage Enterprise
Dongguan Patent Cultivation Enterprise
Recipient of the Dongguan Patent Excellence Award
And Many More Prestigious Awards

Business Partner

We are proud to collaborate with a prestigious list of industry giants, cultivating innovation hand-in-hand with esteemed organizations such as HUAWEI, CATL, ATL, BYD, and AVIC. Our robust partnerships extend to global leaders including LG Energy, SVOLD, EVE, and SUNWODA, alongside pioneering companies like LISHEN, GANFENG LITHIUM, and CHILWEE. Our synergy with CENAT, COSMX, GEELY AUTO, and COSLIGHT GROUP powers progress. We also partner with renowned names like CRRC, GREAT POWER, LEOCH BATTERY, and AMPRINS. Our global reach includes collaborations with S^MSUNG, SONY, PANASONIC, and VOLKSWAGEN, and we are honored to work with industry titans such as FOXCONN, MUNOTH INDUSTRIES LTD, and FELINE PTY, among others, continuously pushing the boundaries of technological advancement.

FAQ

1. Do you provide after-sales service?
Yes, engineers available to service machinery overseas.

2. What quotation to use?
General FOB quotation, other quotations can also be negotiated.

3. In case of FOB quotation, the factory is responsible for which port to ship to?
Shenzhen Port.

4.Full set of lithium battery materials, including :
LiMn2O4,LTO,LiNiMnCoO2(NMC),LiCoO2,Graphite(MCMB)and other cathode & anode battery materials; Aluminum foil, copper foils, battery separator, etc.

5.Full set of lithium battery equipments, for example:
Mixing machine-coating machine-rolling machine-slitting machine-stacking machine-welding machine--packaging machine --injection machine--sealing machine, etc.

6.Full set of lithium battery technology?
We can design the laboratory and production line, according to customer's request.

7.If I want to customize the equipment, how long does it take?
We can provide customized services for our customers. It usually takes about 120 days, depending on the specifications of the customized equipment.

8.Are you a factory or trading company?
Factory. We are a factory which has been producing lithium battery machines for more than 20 years.

Letter

Hello
Thank you for reaching out! I am Yanny from GuangDong HONBRO Technology Co., Ltd. Our esteemed company has been a trailblazer in the research, development, design, manufacturing, sales, and service of state-of-the-art lithium battery automation equipment for over two decades, setting new standards in innovation and excellence.
Could you kindly provide your email address? I am eager to send you in-depth information about our company and our remarkable equipment. This will give you a comprehensive insight into the variety of exceptional offerings we provide.
In terms of quotations, I can initially provide a general estimate. The precise quote, however, will be tailored to your specific needs and requirements. If production efficiency or precision is not a top concern, we can offer more economical solutions. Choose from our cost-effective semi-automatic machines or our advanced fully automatic machines. Let us know your preferences, and we will assist you in finding the perfect fit.
I eagerly anticipate your swift response.
Warm regards,
Yanny

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