Advanced Fully Automatic Sealing Machine for 3c Lithium-Ion Batteries

• Color: Warm Grey C1
• Certification: CE
• Supply Ability: 350 Sets/Year
• Control System: PLC
• Transport Package: Fumigation-Free Wooden Box + Vacuum Moisture-Proof
• Specification: 400 Type
• Model NO.: Regular Type
• Trademark: HONBRO
• Origin: China, Dongguan
• Production Capacity: 12ppm

Product Description

Product Description

 

Functionality Overview:

The innovative Fully Automatic Centrifugal Double Sealing Machine is tailored for the high-speed vacuum packaging of flexible lithium-ion batteries used in 3C digital devices. This sophisticated system encompasses a suite of automated processes, including:

• Tray feeding automation adaptable to various loading systems and material handling configurations.
• Barcode scanning and NG (Not Good) battery sorting prior to the packaging sequence.
• Precise battery alignment and insertion, followed by side sealing and vacuum encapsulation via puncture suction, eliminating air pockets.
• Secondary sealing with optional voltage testing and folding configurations (single/double fold or a tailored three-fold with glue dispensing).
• Hot forming capabilities and cell thickness checks as per user preferences.
• Barcode scanning, precision weighing, and automated NG sorting, culminating in organized collection mechanisms.
• Customizable functions to accommodate diverse manufacturing requirements.

Our Advantages

Technical Advancements:

• Precision Robotics: Integrates robotics and CCD technology for contactless battery handling, ensuring delicate treatment.
• Enhanced Environmental Control: Semi-closed waste collection with exhaust at the air root cutting station minimizes vapor concentration.
• Efficient Electrolyte Management: Optimized to retain electrolyte, reducing consumption and battery costs.
• Robust Weighing Station: Independent weighted brackets and electronic shields ensure high accuracy.
• Electrical Safety: Elevated electrical compartments prevent electrolyte vapor infiltration, with added exhaust functionality.
• Smart Automation: Operates with full-line intelligence requiring minimal human intervention.
• Easy Maintenance: Cavity design facilitates quick maintenance and prevents contamination or short circuits.
• Vacuum Isolation Technology: Isolates electrolyte from vacuum pumps, maintaining vacuum stability without a gas storage tank.
• Universal Fixture Compatibility: Lowers replacement costs and offers broad applicability.
• Closed-Loop Pressure Control: Ensures stable cavity pressure regulation.
• Improved Workshop Hygiene: Sealed frame design confines electrolyte odors for a cleaner environment.
• Multipoint Positioning: Enhances packaging integrity, minimizing edge damage and short circuit risks.
• Modular Design: Facilitates easy debugging and component interchangeability.
• Versatile Process Options: Offers centrifugation or non-centrifugation choices, configurable to user needs.
• Seal Calibration Simplification: Eliminates the need for foil adjustments during seal tuning.

Technical Parameters:

Specification	Common Parameter
Dimensions	8000mm(L) x 2000mm(W) x 2500mm(H)
Weight	Approximately 8 Tonnes
Power Consumption	40KW
Power Supply	AC220V or AC 380V / 50HZ
Air Supply Requirement	0.5-0.7MPa
Vacuum Supply	≤-95MPa, 30L/S
Applicable Battery Sizes	L30-160mm; W30-120mm (excluding airbag); T1.5-15mm
Output Capacity	15-20PPM
Pass Rate	≥99.9%
Seal Thickness Accuracy	±0.005mm
Residual Liquid Volume	≤0.07ml
Trimming Precision	±0.15mm
Folding Accuracy	±0.3mm
Cutter Lifespan	≥50 cuts per blade
Packaging Temperature Range	Room temp. to -250ºC (Note: -250ºC seems incorrect, assuming it should be 250ºC for context), ±3ºC control accuracy
Unsealed Zone Accuracy	±0.2mm
Electronic Weighing Accuracy	±0.001g

The Fully Automatic Centrifugal Double Sealing Machine represents a leap forward in lithium-ion battery packaging technology, combining precision automation with advanced process flexibility to deliver unparalleled efficiency and product quality in 3C battery manufacturing.

All kinds of cell