This advanced equipment is perfectly designed for the automatic ultrasonic welding of pouch cell EV batteries, be it stacking or winding cells. It includes indispensable features such as a comprehensive short circuit test for the cells.before and after welding. It boasts auto feeding and tab welding, precise tab cutting post-welding, meticulous tab bending, and burr pressing on the welding surface. Additionally, it applies taping on the welding surface and performs automatic sorting of OK/NG products. The equipment's mature function performance combined with a modular design allows for flexible configuration tailored to user demands.
It offers a flexible butt joint of the incoming material mode for the cell before welding, accommodating belt pulling, material frame, or in the front section.
Incoming materials can be equipped with a hot pressure test function to automatically eliminate defective incoming cells.
Each critical procedure can be tailored with either mechanical or CCD mode for precise cell positioning.
The pre-welding process can be equipped with sheet or roll material options, featuring automatic length cutting and protection sheet automatic welding.
During pre-welding and final welding, the system identifies cathode and anode electrodes and includes a specialized dust removal function.
Ultrasonic welding ensures fastness without virtual welding, avoids vibration powder, protects the separator, prevents insulation glue from heating, and eliminates the need to *** the foil.
CCD technology can be configured to accurately detect the position of the electrode tab.
The system can be customized to meet customer requirements for various welding taping methods, including flat taping, L-type taping, and Z-type taping.
All accessories are designed to enable non-stop material change, ensuring uninterrupted operation.
Post-welding, it supports a flexible butt joint of the cell charging mode, accommodating belt pulling, feeding frame, or feeding in the back section.
The control system is highly adaptable, featuring automatic diagnosis and repair functions.
Throughout the production process, the data for each item can be seamlessly integrated with the MES system, ensuring efficient and consistent production management.
| Item |
Common Parameter |
| Realization mode |
Turntable/Straight line |
| Compatible product range |
Length 60-150, width 40-120 and thickness 5-15 |
| Welding & gluing position accuracy |
±0.4 |
| Equipment capacity |
>12PPM |
| Welding mode of tabs |
Flat welding, bending welding and cladding welding |
| Equipment excellence rate |
≥99.6% |
| Action |
95% |
1. Comprehensive Pouch Cell Production Line Process Diagram
2. Detailed Process Diagram for Prismatic Battery (Iron Shell & Aluminum Shell) Production Line
3. Advanced Lithium Battery Pilot Production Line Process Diagram
Founded in October 1999, HONBRO stands as a beacon of innovation and excellence. As a national high-tech enterprise, we specialize in the research & development, design, manufacture, sale, and service of state-of-the-art lithium battery auto production equipment.
HQ Address: No. 32 Wentang Brick Kiln Fourth Road, DongchengDistrict, Dongguan City, Guangdong Province, China
Brand Address: No.3, Quling 2nd Road, Quantang Community, LiaobuTown, Dongguan City, Guangdong Province, China
Unmatched Strength
25 Years of Expertise
Specializing in the Pioneering Research and Advanced Development of Lithium Equipment and Comprehensive Services
Over 150 Senior Engineers
Swift and Efficient Response to Customer Needs
Expansive 30,000 +m² Manufacturing Plant
Capacity to Handle Large-Scale Orders with Ease
Innovative Invention Patents
Enhanced Brush Dust Removal Device and its Brush Roller
Encapsulation Head Device for Lithium-Ion Cells
Automated Power Battery Adhesive and Buckle Cage Device
Automated Cage Tray for Efficient Power Battery Production
Precision Battery Cage Positioning Device
Advanced Clamping Feeding Device
Lithium Battery Pole Plate Sorting Device
Continuous Discharge and Die Cutting Device
Precision Lithium Battery Cell Fixture
Lithium Battery Injection Automatic Production Equipment
Lithium Battery Production Line with Machine Pull Belt
Battery Edge Folding Molding Production Line
Dual Manipulator System
Pressure Vessel Locking Mechanism for Lithium Battery Production
Pressure Vessel Sealing Structure for Lithium Battery Production
Automated Cell into Shell Device
Automated Degas, Final Sealing & Sizing Production Line
Cell Jig Push Device and Associated Automatic Welding Machine
Pressure Vessel for Lithium Battery Injection Production
Advanced Processing Technology for Li-Battery Cutting Ceramic Ring Knife
Lithium Battery Electrolyte Filling Device
Vacuum Stirring Device for Electrolyte Bubble Removal with Self-Cleaning Function
High-Efficiency Lithium Battery Cutting, Folding, and Ironing Machine
Li-Ion Battery Electrode Punching and Cutting Machine with Trimming Device
Vacuum Sealing Machine with Platen Mechanism for Lithium Battery
And Many More
Prestigious Enterprise Honors
CE Certification
Top Ten Equipment Supplier Brand in the China Lithium Battery Industry
Best Energy Storage Intelligent Equipment Supplier Award
Golden Globe Award for High-Tech Lithium Innovation
Guangdong Intellectual Property Demonstration Enterprise
Key Enterprise in Dongguan Equipment Manufacturing Industry
Recognized Dongguan High-Tech Enterprise
Dongguan Patent Advantage Enterprise
Dongguan Patent Cultivation Enterprise
Dongguan Patent Excellence Award
And So Much More
We are proud to collaborate with a prestigious roster of industry leaders and innovators: HUAWEI, CATL, ATL, BYD, AVIC, LG Energy, SVOLD, EVE, SUNWODA, LISHEN, GANFENG LITHIUM, CHILWEE, CENAT, COSMX, GEELY AUTO, COSLIGHT GROUP, CRRC, GREAT POWER, LEOCH BATTERY, AMPRINS, SAMSUNG, SONY, PANASONIC, VOLKSWAGEN, FOXCONN, MUNOTH INDUSTRIES LTD, FELINE PTY, among many others. This elite network of partners underscores our commitment to excellence and our position at the forefront of technological advancement.
1. Do you provide after-sales service?
Absolutely! Our skilled engineers are available to provide comprehensive after-sales service, even overseas.
2. What quotation do you use?
We primarily use a General FOB quotation, but we are flexible and can negotiate other options to meet your needs.
3. In case of FOB quotation, which port is the factory responsible for shipping to?
We handle shipments through Shenzhen Port.
4. What materials are included in the full set of lithium battery materials?
Our comprehensive selection covers LiMn2O4, LTO, LiNiMnCoO2 (NMC), LiCoO2, Graphite (MCMB), and other high-quality cathode & anode battery materials. We also provide essential components such as aluminum foil, copper foils, and battery separators.
5. What equipment is included in the full set of lithium battery equipment?
Our full suite includes advanced machinery such as mixing machines, coating machines, rolling machines, slitting machines, stacking machines, welding machines, packaging machines, injection machines, sealing machines, and much more.
6. Do you offer a full set of lithium battery technology?
Yes, indeed. We can design tailored laboratory and production line solutions based on your specific requirements.
7. If I want to customize the equipment, how long does it take?
We proudly offer customized equipment services. Typically, the process takes around 120 days, though this might vary based on the equipment specifications.
8. Are you a factory or a trading company?
We are a well-established factory, specializing in the production of lithium battery machines for over 20 years.
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