Functionality Overview:
This advanced machinery is specifically designed for the automatic, conventional, or vacuum-based electrolyte injection in prismatic aluminum shell batteries. Its comprehensive operations encompass:
- Conveyor belt feeding with pre-filling barcode scanning.
- Short-circuit and Hi-pot (high potential) testing for quality assurance.
- Pre-filling weighing and defective product sorting.
- Automated fixture-based electrolyte injection, followed by sealing check.
- Sequential processing, including high and low voltage soaking, to enhance battery performance.
- Collection of residual liquid post-injection.
- Injection cup and nozzle cleaning mechanisms to maintain precision and hygiene.
- Post-injection weighing and conveying, with additional nozzle cleaning using DMC solvent.
- Application of liquid glue and plastic nail inspection.
- Final discharge of processed batteries onto the conveyor.
Technical Innovations:
- Zero Pressure Difference Injection:Eliminates pressure discrepancies between battery interior and exterior during injection, safeguarding the battery shell from deformation.
- Efficiency Boost:Reduces soaking time, enhancing overall equipment productivity.
- Nitrogen Positive Pressure:Maintains 0.6MPa during injection to manage internal and external pressures optimally.
- Cleaning & Contamination Control:Incorporates pre-injection cup/nozzle cleaning and post-injection residual liquid collection systems to minimize cross-contamination risks.
- Precision Nozzle Design:Utilizes tapered nozzles to navigate battery inlet angles effectively, ensuring thorough cleaning.
- Scalable Production:Allows for the addition of injection units to match production demands without being bound by static process times.
Technical Parameters:
1. Pouch Cell Production Line Process Diagram: Explore the intricacies of our advanced pouch cell production line, showcasing every step from initial material input to final product output with precision and clarity.
2. Prismatic Battery (Iron Shell & Al Shell) Production Line Process Diagram: Delve into our comprehensive prismatic battery production process, detailing the seamless integration of iron and aluminum shell technologies for optimum efficiency.
3. Lithium Battery Pilot Production Line Process Diagram: Discover our cutting-edge lithium battery pilot production line, designed to provide a detailed and accurate representation of the complete production process, ensuring superior quality and performance.
Strength & Expertise
25 Years of Excellence
Specializing in Cutting-Edge Research and Development of Lithium Equipment and Services
Over 150 Senior Engineers at Your Service
Swift and Accurate Response to Customer Needs
Sprawling 30,000+ m² Plant
Capacity to Handle Large-Scale Orders with Ease
Innovative Patent Portfolio
Enhanced Brush Dust Removal Device and Brush Roller
Encapsulation Head Device for Lithium Ion Cells
Automated Power Battery Adhesive and Buckle Cage Device
Cage Tray for Streamlined Battery Production
Precise Battery Cage Positioning Device
Efficient Clamping and Feeding Device
Advanced Lithium Battery Pole Plate Sorting Device
Continuous Discharge and Die Cutting Device
High-Precision Lithium Battery Cell Fixture
Automated Lithium Battery Injection Production Equipment
Production Line Equipped with Machine Pull Belt Technology
Battery Edge Folding and Molding Production Line
Innovative Double Manipulator
Reliable Locking Mechanism for Lithium Battery Pressure Vessels
Advanced Sealing Structure for Lithium Battery Pressure Vessels
Automatic Cell Insertion into Shell Device
Automated Degassing, Final Sealing & Sizing Production Line
Cell Jig Push Device and Automatic Welding Machine Integration
Precision Pressure Vessel for Lithium Battery Injection Production
Innovative Processing Technology for Li-Battery Cutting Ceramic Ring Knife
State-of-the-Art Lithium Battery Electrolyte Filling Device
Vacuum Stirring Device with Automatic Cleaning for Electrolyte Defoaming
High-Efficiency Lithium Battery Cutting, Folding, and Ironing Machine
Li-ion Battery Electrode Punching and Cutting Machine with Trimming Device
Vacuum Sealing Machine with Specialized Platen Mechanism for Lithium Batteries
And More Innovative Solutions
Our Prestigious Honors
CE Certification for Compliance and Safety
Top Ten Supplier Brand in China's Lithium Battery Industry
Best Energy Storage Intelligent Equipment Supplier Award
High-Tech Lithium Golden Globe Award
Guangdong Intellectual Property Demonstration Enterprise
Key Enterprise in Dongguan's Equipment Manufacturing Industry
Recognized as a High-Tech Enterprise in Dongguan
Patented Advantages Enterprise in Dongguan
Cultivating Patents in Dongguan
Recipient of Dongguan Patent Excellence Award
And Many More Awards and Recognitions
Our Esteemed Clients: HUAWEI, CATL, ATL, BYD, AVIC, LG Energy, SVOLD, EVE, SUNWODA, LISHEN, GANFENG LITHIUM, CHILWEE, CENAT, COSMX, GEELY AUTO, COSLIGHT GROUP, CRRC, GREAT POWER, LEOCH BATTERY, AMPRINS, S^MSUNG, SONY, PANASONIC, VOLKSWAGEN, FOXCONN, MUNOTH INDUSTRIES LTD, FELINE PTY, and many more industry leaders.
1. Do you provide after-sales service?
Yes, we have engineers available to provide comprehensive service for machinery overseas.
2. What quotation terms do you use?
We generally use FOB quotations. However, other quotation terms can be negotiated based on your preferences.
3. For an FOB quotation, which port does the factory ship to?
We ship to Shenzhen Port.
4. What materials are included in the full set of lithium battery materials?
Our full set of lithium battery materials includes: LiMn2O4, LTO, LiNiMnCoO2 (NMC), LiCoO2, Graphite (MCMB), and other cathode & anode battery materials, as well as aluminum foil, copper foils, battery separators, and more.
5. Can you provide examples of the full set of lithium battery equipment?
Certainly! Our full set of lithium battery equipment includes: mixing machine, coating machine, rolling machine, slitting machine, stacking machine, welding machine, packaging machine, injection machine, sealing machine, and others.
6. Do you offer a full set of lithium battery technology?
Absolutely! We can design state-of-the-art laboratories and production lines tailored to your specific requests.
7. If I want to customize the equipment, how long will it take?
We offer bespoke customization services for our clients. Typically, it takes around 120 days to complete, depending on the equipment specifications.
8. Are you a factory or a trading company?
We are a factory with over 20 years of experience in producing lithium battery machinery.
9. What types of batteries can your machines produce?
As a leading professional intelligent equipment company in the lithium industry for over two decades, Honbro is capable of providing tailored equipment solutions for various battery requirements. Our machines can produce prismatic batteries, cylindrical batteries, and pouch cell batteries for a wide range of industries including 3C digital products, EVs, and ESS. Share your plan with us, and we will customize the solution for you.
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