Factory Turnkey Solution Battery Filling Machine with Vibration Isolators and PLC Control

• Customization: Available
• Transmission Type: Flexible
• Rhythm: Flow Production Line
• Model NO.: customised
• Production Scope: Parts Production Line
• Flexible Production: Intelligent Manufacturing
• Certification: LR, ISO, CE, ABS, UL Nrtl
• Condition: New
• Automation: Automatic
• After-sales Service: Engineers Available to Service Machinery Overseas
• Control System: PLC
• Color: Warm Grey C1
• Supply Ability: 350 Sets/Year
• Applicable Product Range: L(80~350mm) X W(60~180mm) X T(15~60mm)
• Nitrogen Supply: ≥0.6MPa, 60L/S
• Equipment Output: ≥14ppm (Total Standing Pressure Time ≤480s)
• Pass Rate: ≥99.5%
• Operation Efficiency: ≥97%
• Filling Capacity: 0~800g (Adjustable to Customer Needs)
• Filling Pump Accuracy: ±0.2%
• Filling Accuracy: ±0.1%
• Weighing Accuracy: ±0.1g
• Approximate Weight: ≈10.5 Tonnes
• Power Rating: 15kw
• Video Outgoing-Inspection: Provided
• Transport Package: Fumigation-Free Wooden Box and Vacuum Moisture-PRO
• Specification: 350 Type
• Trademark: HONBRO
• Origin: China, Dongguan
• HS Code: 8424899990
• Production Capacity: 24ppm

Product Description

Product Description

Functionality Overview:

This cutting-edge machinery is specially engineered for automatic, conventional, or vacuum-based electrolyte injection in prismatic aluminum shell batteries. Its extensive capabilities include:

• Conveyor belt feeding coupled with pre-filling barcode scanning.
• Comprehensive short-circuit and Hi-pot (high potential) testing to ensure quality assurance.
• Pre-filling weighing and sorting of defective products with precision.
• Automated electrolyte injection through fixtures, followed by a meticulous sealing check.
• Sequential processing that includes both high and low voltage soaking to optimize battery performance.
• Efficient collection of residual liquid post-injection.
• Cleaning mechanisms for injection cups and nozzles to ensure precision and maintain hygiene.
• Post-injection weighing and conveying, with enhanced nozzle cleaning using DMC solvent.
• Application of liquid glue and thorough plastic nail inspection.
• Final discharge of processed batteries onto the conveyor for streamlined workflow.

Technical Innovations:

• Zero Pressure Difference Injection:Eradicates pressure discrepancies between the battery's interior and exterior during injection, thereby preventing deformation of the battery shell.
• Efficiency Boost:Significantly reduces soaking time, thereby boosting overall equipment productivity.
• Nitrogen Positive Pressure:Maintains a stable 0.6MPa during injection, optimally managing internal and external pressures.
• Cleaning & Contamination Control:Features pre-injection cleaning for cups/nozzles and post-injection residual liquid collection systems to greatly minimize cross-contamination risks.
• Precision Nozzle Design:Employs tapered nozzles to effectively navigate battery inlet angles, ensuring thorough and effective cleaning.
• Scalable Production:Facilitates the addition of injection units to align with production demands, providing flexibility without being constrained by static process times.

Technical Parameters:

Specification	Common Parameter
Machine Dimensions	L14590mm x W3000mm x H2753mm
Approximate Weight	≈10.5 Tonnes
Power Rating	15kW
Power Supply Requirement	AC380V/50Hz
Compressed Air Supply	20.7MPa, 30L/s (50% usage)
Vacuum Source	≤-95kPa, 60L/5min
Nitrogen Supply	≥0.6MPa, 60L/s
Applicable Product Range	L(80~350mm) x W(60~180mm) x T(15~60mm)
Equipment Output	≥14PPM
Pass Rate	≥99.5%
Operation Efficiency	≥97%
Filling Capacity	0~800g (Adjustable to customer needs)
Filling Pump Accuracy	±0.2%
Filling Accuracy	±0.1%
Weighing Accuracy	±0.1g

Battery Production Line

1. Pouch Cell Production Line Process Diagram: Witness the seamless flow and meticulous design of our pouch cell production line. This detailed diagram encapsulates every step, ensuring you achieve optimal performance and quality.

2. Prismatic Battery (Iron Shell & Al Shell) Production Line Process Diagram: Dive into the intricacies of our advanced prismatic battery production line. Whether working with iron or aluminum shells, our process diagram offers a transparent and streamlined view of each stage, guaranteeing excellence and reliability.

3. Lithium Battery Pilot Production Line Process Diagram: Explore the future of lithium battery production with our comprehensive pilot production line diagram. Each phase is meticulously planned to provide the highest standards of innovation, efficiency, and accuracy.

Factory

Founded in October 1999, HONBRO is a prestigious national high-tech enterprise excelling in the research, design, manufacturing, sales, and service of cutting-edge lithium battery automated production equipment.

HQ Address: No. 32 Wentang Brick Kiln Fourth Road, DongchengDistrict, Dongguan City, Guangdong Province, China

Brand Address: No. 3, Quling 2nd Road, Quantang Community, LiaobuTown, Dongguan City, Guangdong Province, China

Our Advantages

Unyielding Strength
25 Years of Excellence
Experts in lithium equipment research and development services

Over 150 seasoned senior engineers
Rapid response to customer needs

Sprawling 30,000+ m² Plant
Capable of handling large-scale, high-quantity orders

Pioneering Invention Patents
Enhanced brush dust removal device and brush roller
Encapsulation head device for lithium-ion cells
Power battery automatic adhesive and buckle cage device
Innovative cage tray for automated power battery production
Precision battery cage positioning device
Efficient clamping feeding device
Advanced lithium battery pole plate sorting device
Continuous discharge and die cutting device
Lithium battery cell fixture
Automated lithium battery injection production equipment
Comprehensive lithium battery production line with machine pull belt
Battery edge folding and molding production line
Dual manipulator for enhanced efficiency
Pressure vessel locking mechanism for lithium battery production
Pressure vessel sealing structure for lithium battery production
Automatic cell insertion device
Automated degas, final sealing & sizing production line
Cell jig push device and its corresponding automatic welding machine
Pressure vessel for lithium battery injection production
Innovative li-battery ceramic ring knife cutting technology
Lithium battery electrolyte filling device
Vacuum stirring device for bubble removal with auto-cleaning function
High-efficiency lithium battery cutting, folding, and ironing machine
Li-ion battery electrode punching, cutting, and trimming device
Vacuum sealing machine with advanced platen mechanism for lithium batteries
And many more industry-leading innovations

Esteemed Enterprise Honors
CE Certification
Top Ten China Lithium Battery Industry Equipment Supplier Brand
Best Energy Storage Intelligent Equipment Supplier Award
Prestigious High-Tech Lithium Golden Globe Award
Guangdong Intellectual Property Demonstration Enterprise
Key Enterprise in Dongguan Equipment Manufacturing Industry
Recognized Dongguan High-Tech Enterprise
Dongguan Patent Advantage Enterprise
Dongguan Patent Cultivation Enterprise
Dongguan Patent Excellence Award
And numerous other accolades

Business Partner

Our prestigious business partners include industry giants and leading innovators such as HUAWEI, CATL, ATL, BYD, AVIC, LG Energy, SVOLD, EVE, SUNWODA, LISHEN, GANFENG LITHIUM, CHILWEE, CENAT, COSMX, GEELY AUTO, COSLIGHT GROUP, CRRC, GREAT POWER, LEOCH BATTERY, AMPRINS, S^MSUNG, SONY, PANASONIC, VOLKSWAGEN, FOXCONN, MUNOTH INDUSTRIES LTD, FELINE PTY, and many more.

FAQ

1. Do you provide after-sales service?
Absolutely. Our highly skilled engineers are available to service machinery overseas, ensuring your operations run smoothly.

2. What type of quotation do you use?
We typically use a General FOB quotation. However, other types of quotations can also be negotiated to meet your specific needs.

3. In the case of an FOB quotation, which port is the factory responsible for shipping to?
We ship through the Shenzhen Port, ensuring efficient and timely delivery.

4. Full set of lithium battery materials, including:
Our comprehensive range of materials includes LiMn2O4, LTO, LiNiMnCoO2 (NMC), LiCoO2, and Graphite (MCMB) among other cathode & anode battery materials. We also provide Aluminum foil, copper foils, battery separators, and more.

5. Full set of lithium battery equipment, for example:
Our state-of-the-art equipment includes mixing machines, coating machines, rolling machines, slitting machines, stacking machines, welding machines, packaging machines, injection machines, sealing machines, etc.

6. Do you offer a full set of lithium battery technology?
Yes, indeed. We design laboratories and production lines tailored to your specific requests, ensuring high efficiency and productivity.

7. If I want to customize the equipment, how long does it take?
We provide comprehensive customization services for our clients. The process typically takes about 120 days, although this may vary based on the specific requirements of the customized equipment.

8. Are you a factory or a trading company?
We are a factory with over 20 years of experience in producing high-quality lithium battery machines.

9. What kind of batteries can your machines produce?
At Honbro, we leverage over 20 years of expertise in the lithium industry to provide tailored equipment solutions for various battery needs. Whether you require prismatic batteries, cylindrical batteries, or pouch cell batteries for 3C digital products, EVs, or ESS industries, we have the equipment to meet your requirements. Share your plan with us, and we will customize a solution for you.

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