Product Description
Product Overview:
The Automatic Flexible Packaging Battery Packaging Machine (FPB-APM-2024) is a state-of-the-art solution designed for the efficient and precise packaging of flexible packaging batteries. This advanced machinery integrates a series of automated processes, including Al-plastic-film unwinding, dust removal, slitting, punching, cutting, folding, cell feeding, CCD detection, and various sealing and testing operations. The equipment ensures high-quality and consistent packaging, making it an essential tool for battery manufacturers aiming to streamline their production processes and enhance product reliability.
Our Advantages
Key Features:
- Al-Plastic-Film Unwinding: Automated unwinding of Al-plastic-film for consistent and smooth operation.
- Dust Removal: Efficient removal of dust and particles to ensure clean and contaminant-free packaging.
- Slitting and Punching Pocket: Precise slitting and punching to create pockets for battery insertion.
- Cutting and Pocket Formation: Accurate cutting and formation of pockets to fit the battery cells.
- Rotary Table Transfer: Smooth transfer of pockets to the rotary table for further processing.
- Folding and Top Edge Cutting: Automated folding in half and cutting of the top edge for a neat finish.
- Cell Automatic Feeding: Robotic feeding of battery cells into the pockets.
- CCD Detection and Sorting: Advanced CCD cameras for real-time quality inspection and sorting of good and defective units.
- Sizing and Positioning: Precise sizing and positioning of the battery cells within the pockets.
- Top Sealing (Including Pole Ear Correct): Secure top sealing with automatic correction of pole ears.
- Lateral Sealing: Reliable lateral sealing to ensure airtight and watertight packaging.
- Angle Sealing: Precise angle sealing for enhanced structural integrity.
- Insulation Test: Automated insulation testing to verify the electrical safety of the packaged batteries.
- Side Cutting: Accurate cutting of the sides to remove excess material.
- Code Printing and NG Marking: Clear printing of codes and marking of defective units.
- Sorting: Efficient sorting of good and defective units for quality control.
- PPT Protective Film Application: Application of PPT protective film to prevent damage during handling.
- Unloading: Automated unloading of the finished batteries onto trays or conveyor systems.
Product Advantages:
- High Precision and Reliability: Advanced automation and precision mechanisms ensure that each battery is packaged with high accuracy and consistency.
- Efficient Mass Production: High-speed operation and integrated processes enable mass production with minimal downtime and maximum throughput.
- Advanced Quality Control: CCD detection and real-time monitoring ensure that only high-quality batteries are packaged, reducing waste and improving yield.
- Versatile Compatibility: The equipment is designed to handle a wide range of flexible packaging battery types and sizes.
- User-Friendly Interface: An intuitive control panel and easy-to-use software make it simple for operators to manage the equipment.
- Robust Design: Built with high-quality materials and robust engineering, the equipment is designed to withstand heavy use and provide long-term performance.
- Compliance and Safety: Adherence to international safety standards ensures a safe working environment and compliance with regulatory requirements.
Technical Specifications:
Specification |
Description |
Model Number |
FPB-APM-2024 |
Power Supply |
220V/50Hz |
Operating Pressure |
0.6-0.8 MPa |
Maximum Output |
[X] units/hour |
Battery Size Range |
Length: 50mm - 200mm, Width: 30mm - 100mm, Height: 5mm - 20mm |
Material Compatibility |
Al-plastic-film, flexible packaging batteries |
Weight |
1200 kg |
Dimensions (LxWxH) |
3500mm x 1800mm x 2000mm |
Noise Level |
<75 dB |
Certification |
CE, ISO 9001 |
Dust Removal System |
Integrated vacuum cleaner |
CCD Camera Resolution |
1080p |
Sealing Temperature Range |
150°C - 250°C |
Insulation Test Voltage |
500V |
Unloading Mechanism |
Automated tray unloading with conveyor integration |
Conclusion:
The Automatic Flexible Packaging Battery Packaging Machine (FPB-APM-2024) is a comprehensive and advanced solution for the packaging of flexible packaging batteries. Its integrated features, high precision, and versatile compatibility make it an essential investment for battery manufacturers looking to enhance their production capabilities and ensure consistent quality. By choosing this equipment, companies can achieve higher production efficiency, better product quality, and seamless integration with their existing production lines.
All kinds of cell