Basic Info.
Product Description
Product Description
Product Overview
The Precision Automated Battery Welding and Winding System is a state-of-the-art solution designed to enhance the efficiency and quality of battery manufacturing processes. This system integrates advanced features such as flexible butt joints, automatic defect detection, and ultrasonic welding, ensuring high precision and reliability throughout the production line.
Our Advantages
Key Features
- Flexible Butt Joint of Incoming Material: The system supports a flexible butt joint mode for incoming materials (belt pulling, material frame) connected with the front section of the process.
- Hot-Pressing Test and Defect Removal: Incoming materials can be equipped with a hot-pressing test to automatically identify and remove defective cells.
- Multiple Positioning Methods: Each key process can use either mechanical or CCD methods for cell positioning.
- Pre-Welding Configuration: Pre-welding can be configured with sheet or roll material (with automatic length cutting) and automatic welding of protective sheets.
- Special Dust Removal Function: Cathode and anode identification and special dust removal functions are integrated during pre-welding and final welding.
- Ultrasonic Welding: Provides a firm weld without virtual welding, vibration powder, diaphragm damage, melting insulating glue, or shock cracking foil.
- CCD Position Accuracy Detection: CCD can be configured to detect the position accuracy of the tabs.
- Versatile Taping Options: A variety of taping methods (flat taping, L-type taping, Z-type taping) can be chosen based on customer needs.
- Tab Bending and Glue Dispensing: Tab bending and glue dispensing fixation can be configured according to customer requirements.
- Non-Stop Material Changing: All accessories support non-stop material changing.
- Flexible Butt Joint of Unloading Material: The system supports a flexible butt joint mode for unloading materials (pulling belt, material frame) connected with the next section of the process.
- Advanced Control System: The entire machine's control system is flexibly designed with automatic diagnosis and repair functions.
- Seamless MES Integration: Data from each production step can be seamlessly connected with the MES system.
Specifications Table
| Feature | Description |
|---|
| Flexible Butt Joint of Incoming Material | Supports belt pulling and material frame, connected with the front section of the process |
| Hot-Pressing Test and Defect Removal | Automatic hot-pressing test to identify and remove defective cells |
| Multiple Positioning Methods | Choice between mechanical and CCD methods for cell positioning |
| Pre-Welding Configuration | Sheet or roll material with automatic length cutting; automatic welding of protective sheets |
| Special Dust Removal Function | Cathode and anode identification and dust removal during pre-welding and final welding |
| Ultrasonic Welding | Firm weld without virtual welding, vibration powder, diaphragm damage, melting insulating glue, or shock cracking foil |
| CCD Position Accuracy Detection | Configurable CCD for detecting tab position accuracy |
| Versatile Taping Options | Flat taping, L-type taping, Z-type taping based on customer needs |
| Tab Bending and Glue Dispensing | Configurable tab bending and glue dispensing fixation |
| Non-Stop Material Changing | All accessories support non-stop material changing |
| Flexible Butt Joint of Unloading Material | Supports pulling belt and material frame, connected with the next section of the process |
| Advanced Control System | Flexibly designed with automatic diagnosis and repair functions |
| Seamless MES Integration | Data from each production step can be seamlessly connected with the MES system |
FAQ
Q&A
Q: How does the flexible butt joint of incoming material benefit the production process? A: The flexible butt joint of incoming material, supported by belt pulling and material frames, ensures a smooth and continuous flow of materials into the system. This reduces downtime and improves the overall efficiency of the production line.
Q: What is the role of the hot-pressing test in the system? A: The hot-pressing test is used to automatically identify and remove defective cells before they enter the production process. This ensures that only high-quality materials proceed, reducing waste and improving the final product's reliability.
Q: Can the system use both mechanical and CCD methods for cell positioning? A: Yes, the system offers the flexibility to choose between mechanical and CCD methods for cell positioning. This allows users to select the most appropriate method based on their specific requirements and production conditions.
Q: What are the advantages of ultrasonic welding in this system? A: Ultrasonic welding in this system provides a firm, high-quality weld without issues like virtual welding, vibration powder, diaphragm damage, melting insulating glue, or shock cracking foil. This ensures the structural integrity and performance of the battery cells.
Q: How does the CCD position accuracy detection work? A: The CCD position accuracy detection system is configurable and can be set up to precisely measure the position of the tabs. This ensures accurate alignment and placement, which is crucial for the performance and safety of the battery cells.
Q: What taping options are available in the system? A: The system offers a variety of taping options, including flat taping, L-type taping, and Z-type taping. Customers can choose the most suitable method based on their specific application and design requirements.
Q: Can the system perform tab bending and glue dispensing? A: Yes, the system can be configured to perform tab bending and glue dispensing fixation. This customization ensures that the final product meets the exact specifications and requirements of the customer.
Q: How does the non-stop material changing feature work? A: The non-stop material changing feature allows all accessories to be replaced or refilled without interrupting the production process. This significantly reduces downtime and increases the overall productivity of the system.
Q: What is the flexible butt joint of unloading material, and how does it help? A: The flexible butt joint of unloading material, supported by pulling belts and material frames, ensures a smooth and continuous flow of materials out of the system. This feature helps maintain a steady production pace and reduces the risk of bottlenecks.
Q: How does the advanced control system enhance the system's performance? A: The advanced control system is flexibly designed with automatic diagnosis and repair functions. This ensures that any issues are quickly identified and resolved, minimizing downtime and maintaining optimal performance.
Q: How does the system integrate with the MES system? A: The system is designed to seamlessly connect with the MES (Manufacturing Execution System). This integration allows for real-time data exchange, enabling better traceability, quality control, and production management.
This Precision Automated Battery Welding and Winding System is a comprehensive solution that combines advanced technology and flexible design to meet the demanding requirements of modern battery manufacturing.
All kinds of cell
Address:
Wentang Brickkiln Industrial Zone, Dongcheng District, Dongguan, Guangdong, China
Business Type:
Manufacturer/Factory
Business Range:
Consumer Electronics, Electrical & Electronics, Industrial Equipment & Components, Instruments & Meters, Manufacturing & Processing Machinery, Service, Tools & Hardware
Management System Certification:
ISO 9001
Company Introduction:
Guangdong Honbro Technology Co., Ltd. Was founded in 1999, which is a high and new technology enterprise of li-battery auto production equipment & industrial manufacturing automation equipment with R&D, manufacturing, sales & service together.
We have a workforce of over 700 employees in Dongcheng and Liaobu factories of Dongguan city, including over 150 senior engineers in the industry; The company has successively won honorary titles such as National High tech Enterprise, Guangdong Private Science and Technology Enterprise, Guangdong Engineering Technology Research Center, and Guangdong Famous Trademark; Passed and strictly implemented the ISO9001: 2015 international quality management system certification.
It has developed about over 100 kinds of cutting-edge products and enjoyed more than 200 national patents. We have established long-term cooperative relationships with over 200 internationally renowned enterprises, including Huawei, BYD, CATL, Lishen, Chilwee, Cosmx, Sunwoda, Geely Holdings, ATL, Samsung, Munoth from Japan, and more.
In recent years, the company has successively provided customers with multiple Bluetooth, 3C digital, power energy storage, and solid-state battery intelligent assembly lines, and has won praise from customers and high attention from the industry, marking that Honbro Technology has entered the cutting-edge field of intelligent production equipment in the industry.
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