High-Performance Battery Welding Machine for Prismatic Pack Production

• Customization: Available
• Control: Automatic
• Cooling Way: Air Cooling
• Model NO.: Lab type
• Electrode Stroke: Vertical
• Electric Current: Line Frequency
• Transmission: Compound
• Conductive Way: One-Sided
• Welding Spot Number: Multiple
• Type: Special
• Applicable Industries: Battery Making
• Welding Type: Flat Welding, Bending Welding, Overlay Welding
• Welding & Gluing Position Accuracy: ±0.4
• Realization Mode: Turntable/Straight Line
• Compatible Product Range: Length 60-150, Width 40-120 and Thickness 5-15
• Equipment Excellence Rate: ≥99.6%
• HS: 8468800000
• Certification: CE Certification, ISO 9001
• Components Brand: Keyence(Japan), SMC(Japan),Mitsubishi
• Flexible Production: Intelligent Manufacturing
• International Commercial Terms(Incoterms: EXW,Fob,CIF
• Video Outgoing-Inspection: Provided
• Dimension(L*W*H): Customization
• Color: Honbro Standard ( International Warm Grey 1c )
• Condition: New
• Transport Package: Fumigation-Free Wooden Box Packing
• Specification: 12PPM
• Trademark: Honbro
• Origin: Dongguan China
• HS Code: 8468800000
• Production Capacity: 12ppm

Product Description

Functions and Features

Introducing a powerhouse of innovation and precision, our High-Performance Battery Welding Machine is meticulously crafted for automatic ultrasonic welding of pouch cell EV-Batteries, especially in stacking or winding cell configurations. Boasting cutting-edge functionalities like short circuit testing, this machine ensures the pinnacle of safety and performance standards.Unlock a universe of state-of-the-art functionalities with our machine: pre- and post-welding short circuit tests safeguard every step of the process; automated cell feeding and seamless tab welding elevate operational efficiency; precise tab cutting and bending guarantee accuracy; burr pressing on the welding surface enhances quality; efficient taping of the welding area ensures durability, and meticulous auto-sorting of accepted (OK) and rejected (NG) products streamlines the output. Coupled with a sophisticated modular design, our machine offers unparalleled flexibility, customizable to meet your unique demands and exceed expectations.

Delight in a harmonious integration with the flexible butt joint of the incoming material mode of the cell prior to welding. Choose from belt pulling, material frame, or front section configurations to align perfectly with your operational needs, ensuring seamless workflow continuity and efficiency.
Revolutionize your workflow with our innovative incoming materials configuration, featuring a hot pressure test that seamlessly and automatically eliminates defective cells before production, thus assuring only the finest quality cells advance in your operations.
Empower each crucial procedure with the flexibility to select between mechanical or CCD methods for precise cell positioning, providing you with unrivaled control and accuracy in your welding processes.
Our pre-welding capabilities are second to none, offering the choice of sheet or roll materials with automatic length cutting. This is further enhanced by an automated protection sheet welding feature, ensuring comprehensive preparation that sets the stage for flawless welding outcomes.
Our dual-phase welding processes are engineered with meticulous precision, incorporating cathode and anode electrode identification and advanced dust removal functions to secure optimal welding conditions and superior results.
Experience a new standard in ultrasonic welding fastness with our advanced technology. It guarantees no virtual welding, eliminates vibration-induced powder, protects separators from damage, removes the need for hot insulation glue, and negates the necessity to crack foils, setting new benchmarks in efficiency and reliability.
Enhance precision like never before with a configurable CCD system that ensures pinpoint accuracy in detecting electrode tab positions, thus elevating the quality and reliability of your welding operations.
Expand the versatility of your operations by customizing a variety of welding taping methods according to customer specifications. Choose from flat taping, L-type taping, and Z-type taping to perfectly align with diverse application needs.
Maximize production efficiency with material changeovers that occur seamlessly without stopping operations. All accessories are designed to facilitate uninterrupted workflow, keeping your production line consistently at peak performance.
After welding, enjoy the flexibility of the cell charging mode's butt joint, with options like pulling belt, feeding frame, and back section feeding. This flexibility ensures smooth transitions and boosts productivity, keeping your operations flowing effortlessly.
Our adaptable control system shines with automatic diagnosis and repair capabilities, ensuring continuous operational reliability and drastically reducing downtime. Trust in consistent performance that meets your highest operational demands.
Streamline and elevate your production process by effortlessly connecting and integrating data of each item with the MES system. This centralization fosters unmatched operational efficiency and data fidelity, empowering you with real-time insights and control.

Technical Parameters

Item	Common Parameter
Realization mode	Turntable/Straight line
Compatible product range	Length 60-150, width 40-120 and thickness 5-15
Welding & gluing position accuracy	±0.4
Equipment capacity	>12PPM
Welding mode of tabs	Flat welding, bending welding and cladding welding
Equipment excellence rate	≥99.6%
Action	95%

Battery Production Line

1. Pouch Cell Production Line Process Diagram: Discover the intricate and harmonious orchestration of our pouch cell production line, showcasing how each element flawlessly converges to deliver exemplary quality and unmatched consistency. This meticulously crafted diagram provides an in-depth view of the seamless procedures that underpin our pouch cell manufacturing excellence.

2. Prismatic Battery (Iron Shell & Al Shell) Production Line Process Diagram: Unveil the sophisticated and advanced flow of our prismatic battery production line, where precision engineering meets innovation. This detailed diagram reveals the comprehensive steps and intricate processes involved in the creation of robust prismatic batteries, utilizing both iron and aluminum shells to ensure durability and reliability.

3. Lithium Battery Pilot Production Line Process Diagram: Immerse yourself in the detailed and innovative layout of our lithium battery pilot production line. This enlightening diagram brings to light the cutting-edge techniques and precise methodologies that form the foundation of our groundbreaking pilot production system, ensuring a pioneering approach in lithium battery manufacturing.

Factory

Founded in the dynamic month of October 1999, HONBRO stands as a beacon of innovation, proudly recognized as a national high-tech enterprise. We excel in the research, development, design, manufacture, sales, and service of state-of-the-art lithium battery automatic production equipment. Our pursuit of excellence and commitment to cutting-edge technology positions us as leaders in the industry.

Headquarters Address: Nestled at No. 32 Wentang Brick Kiln Fourth Road, in the vibrant DongchengDistrict of the bustling Dongguan City, within the thriving Guangdong Province, China

Brand Address: Situated on No.3, Quling 2nd Road, within the lively Quantang Community in LiaobuTown, nestled in Dongguan City, which is part of the innovative Guangdong Province, China

Our Advantages

Unmatched Strength: Unleashing unparalleled resilience in every facet of our operations, we stand as a beacon of power and reliability in the industry.
25 Years of Expertise: With a proud legacy spanning a quarter of a century, we have honed our craftsmanship and innovation in advanced battery welding technology.
Pioneering in the Research and Development of Advanced Lithium Equipment and Services: At the forefront of innovation, we continually push the boundaries in pioneering lithium solutions, setting new standards in research and development.

A Team of 150+ Senior Engineers: Our formidable team of over 150 seasoned engineers leads the charge in innovation and precision, ensuring top-tier product development.
We Respond Swiftly to Customer Needs with Precision: Our commitment is to rapidly and accurately address customer requirements, delivering tailored solutions with pinpoint precision.

Expansive 30,000+m² Manufacturing Facility: Our massive 30,000 square meters of cutting-edge manufacturing space empowers us to meet and exceed production demands with uncompromising quality.
Capacity to Handle Large-Scale Orders Effortlessly: Our robust infrastructure is designed to seamlessly process large-scale orders, ensuring smooth and efficient production flow.

Innovative Invention Patents: Our pioneering spirit is encapsulated in our suite of innovative invention patents, a testament to our relentless pursuit of excellence.
Revolutionary Brush Dust Removal Device and Brush Roller: Our groundbreaking brush dust removal system and brush roller technology redefine cleanliness standards in battery production.
Advanced Encapsulation Head Device for Lithium-Ion Cells: Cutting-edge encapsulation technology ensures the highest quality and efficiency in lithium-ion cell production.
Power Battery Automatic Adhesive and Buckle Cage Technologies: Elevating battery assembly with our automated adhesive and buckle cage innovations for superior performance.
Cage Tray for Seamless Automated Battery Production: Experience seamless battery production with our innovative cage tray system, designed for maximum efficiency.
Precision Battery Cage Positioning Device: Our precision device guarantees exact battery cage alignment, ensuring flawless production every time.
Efficient Clamping Feeding Device: Streamlined production is achieved with our highly efficient clamping feeding mechanism, optimizing workflow.
Sophisticated Lithium Battery Pole Plate Sorting Device: Our advanced sorting technology precisely organizes pole plates, improving overall production accuracy.
Continuous Discharge and Die Cutting Technology: Revolutionizing the industry with our continuous discharge and innovative die-cutting techniques for flawless results.
Specialized Lithium Battery Cell Fixture: Our specialized fixtures ensure stability and precision in lithium battery cell production.
Automatic Lithium Battery Injection Production Equipment: Our state-of-the-art equipment automates the injection process, ensuring precision and efficiency in every cycle.
Innovative Lithium Battery Production Line with Machine Pull Belt: Leading the way with our advanced production line featuring machine pull belt technology for enhanced workflow.
Cutting-Edge Battery Edge Folding Molding Line: Our innovative edge folding and molding line sets the standard for quality and precision in battery manufacturing.
Innovative Double Manipulator: Our cutting-edge double manipulator system enhances the precision and efficiency of battery assembly processes.
Robust Locking Mechanism for Lithium Battery Pressure Vessels: Ensure safety and reliability with our robust locking systems designed specifically for pressure vessels.
Advanced Sealing Structure for Pressure Vessels in Battery Production: Our innovative sealing structures provide unmatched protection and performance in pressure vessel applications.
Automated Cell Insertion into Shell Device: Streamline operations with our automated device for precise and efficient cell insertion into battery shells.
Auto Degas, Final Sealing & Sizing Production Line: Experience comprehensive production with our automated degas, sealing, and sizing systems for optimal battery output.
Push Device for Cell Jig and Automatic Welding Machine: Enhance your workflow with our push device tailored for optimal synchronization with welding machines.
Pressure Vessel for Lithium Battery Injection Production: Designed for precision and safety, our pressure vessel technology optimizes lithium battery injection processes.
Innovative Processing Technology for Li-Battery Cutting Ceramic Ring Knife: Our cutting-edge ceramic ring knife technology advances lithium battery processing with precision.
Precision Lithium Battery Electrolyte Filling Device: Delivering exacting standards with our precision device for electrolyte filling in lithium batteries.
Vacuum Stirring Device with Bubble Removal and Auto-Clean Function: Our advanced vacuum stirring systems include bubble removal and self-cleaning, ensuring peak performance.
High-Efficiency Lithium Battery Straight Line Cutting, Folding, and Ironing Machine: Revolutionizing production with our machine designed for precision cutting, folding, and ironing.
Li-ion Battery Electrode Punching, Cutting, and Trimming Device: Our state-of-the-art device ensures accurate punching, cutting, and trimming of battery electrodes.
Vacuum Sealing Machine with Enhanced Platen Mechanism for Lithium Batteries: Our advanced vacuum sealing systems deliver superior performance and reliability for lithium batteries.
And Many More Innovative Solutions: Explore our extensive range of innovative and cutting-edge solutions tailored to meet the demands of the modern battery industry.

Enterprise Honors & Recognitions
Prestigious CE Certification: Our products are acclaimed with the prestigious CE certification, highlighting our dedication to quality and safety.
Top Ten Equipment Supplier Brand in China's Lithium Battery Industry: Proudly recognized as a leader in the industry, we rank among the top ten suppliers for lithium battery equipment.
Best Energy Storage Intelligent Equipment Supplier Award: Honored with the best supplier award for intelligent energy storage equipment, reflecting our industry leadership.
High-Tech Lithium Golden Globe Award: Our innovative prowess has been acknowledged with the esteemed High-Tech Lithium Golden Globe Award.
Guangdong Intellectual Property Demonstration Enterprise: Celebrated as a model enterprise for intellectual property in Guangdong, underscoring our commitment to innovation.
Key Enterprise in Dongguan's Equipment Manufacturing Industry: Recognized as a vital cog in Dongguan's manufacturing landscape, driving forward the equipment industry.
Acclaimed Dongguan High-Tech Enterprise: Our status as a high-tech enterprise spotlights our advanced technological capabilities and industry contributions.
Dongguan Patent Advantage Enterprise: Awarded for our patent strengths, we continue to lead with innovative solutions and technological advancements.
Dongguan Patent Cultivation Enterprise: Our dedication to fostering innovation is recognized through our status as a leading patent cultivation enterprise.
Recipient of the Dongguan Patent Excellence Award: Our exceptional innovation capabilities have earned us the prestigious Dongguan Patent Excellence Award.
And Many More Prestigious Awards: Our outstanding achievements are further celebrated with numerous prestigious awards, recognizing our impact and excellence.

Business Partner

We are immensely proud to collaborate with a prestigious and illustrious list of industry giants, as we cultivate innovation and excellence hand-in-hand with esteemed organizations such as HUAWEI, CATL, ATL, BYD, and AVIC. Our robust and dynamic partnerships extend to global leaders including LG Energy, SVOLD, EVE, and SUNWODA, alongside pioneering trailblazers like LISHEN, GANFENG LITHIUM, and CHILWEE. Our synergy and collaboration with CENAT, COSMX, GEELY AUTO, and COSLIGHT GROUP power forward-thinking progress and development. We also partner with renowned and highly-regarded names like CRRC, GREAT POWER, LEOCH BATTERY, and AMPRINS. Our global reach proudly includes collaborations with industry stalwarts such as S^MSUNG, SONY, PANASONIC, and VOLKSWAGEN. We are further honored to work with industry titans such as FOXCONN, MUNOTH INDUSTRIES LTD, and FELINE PTY, among others, as we continuously push the boundaries of technological advancement and innovation.

FAQ

1. Do you provide after-sales service?
Yes, engineers available to service machinery overseas.

2. What quotation to use?
General FOB quotation, other quotations can also be negotiated.

3. In case of FOB quotation, the factory is responsible for which port to ship to?
Shenzhen Port.

4.Full set of lithium battery materials, including :
LiMn2O4,LTO,LiNiMnCoO2(NMC),LiCoO2,Graphite(MCMB)and other cathode & anode battery materials; Aluminum foil, copper foils, battery separator, etc.

5.Full set of lithium battery equipments, for example:
Mixing machine-coating machine-rolling machine-slitting machine-stacking machine-welding machine--packaging machine --injection machine--sealing machine, etc.

6.Full set of lithium battery technology?
We can design the laboratory and production line, according to customer's request.

7.If I want to customize the equipment, how long does it take?
We can provide customized services for our customers. It usually takes about 120 days, depending on the specifications of the customized equipment.

8.Are you a factory or trading company?
Factory. We are a factory which has been producing lithium battery machines for more than 20 years.

Letter

Hello
Thank you for reaching out to us! My name is Yanny, and I am proud to represent GuangDong HONBRO Technology Co., Ltd., a pioneering leader renowned for over 20 years in the research, development, design, manufacturing, sales, and service of state-of-the-art lithium battery automation equipment. Join us as we continue to set benchmarks in innovation and quality.
Could you kindly share your email address with me? I am eager to send you additional information about our distinguished company and our cutting-edge equipment, which will provide you with a comprehensive understanding of our superior offerings.
Regarding quotations, I am happy to provide you with an initial estimate. However, the precise quote will be tailored to your specific requirements. If the equipment's production efficiency or precision is not your top priority, we can offer more economical options. We provide both semi-automatic solutions, which are cost-effective, and fully automatic machines, ensuring that we meet your unique needs. Let us know your preferences, and we will be delighted to assist you.
I eagerly await your prompt reply.
Warm regards,
Yanny

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