Prismatic Battery Welder EV Battery Manufacturing Car Battery Equipment

• Customization: Available
• After-sales Service: Over One Year
• Warranty: Over One Year
• Model NO.: customised
• Technical Class: Pulse Laser
• Control: Automatic
• Power Density: Heat Conduct Welding
• Laser Classification: Optical Fiber Laser
• Type: Laser Spot Welder
• Applicable Industries: Battery Making
• Welding Type: Flat Welding, Bending Welding, Overlay Welding
• Welding & Gluing Position Accuracy: ±0.4
• Realization Mode: Turntable/Straight Line
• Compatible Product Range: Length 60-150, Width 40-120 and Thickness 5-15
• Equipment Excellence Rate: ≥99.6%
• HS: 8468800000
• Certification: CE Certification, ISO 9001
• Components Brand: Keyence(Japan), SMC(Japan),Mitsubishi
• Flexible Production: Intelligent Manufacturing
• International Commercial Terms(Incoterms: EXW,Fob,CIF
• Video Outgoing-Inspection: Provided
• Dimension(L*W*H): Customization
• Color: Honbro Standard ( International Warm Grey 1c )
• Condition: New
• Transport Package: Fumigation-Free Wooden Box Packing
• Specification: 12PPM
• Trademark: Honbro
• Origin: Dongguan China
• HS Code: 8468800000
• Production Capacity: 12ppm

Product Description

Functions and Features

This robust equipment is expertly designed for the automatic ultrasonic welding of pouch cell EV-Batteries, particularly in stacking or winding cell configurations. It features advanced capabilities such as a short circuit testing of cells, ensuring the highest standards of safety and performance.Revel in a world of advanced functionalities: enjoy pre- and post-welding short circuit tests that guarantee excellence; automated cell feeding for effortless handling; seamless tab welding that delivers precision; meticulous tab cutting and bending for perfect form; burr pressing on the welding surface for a flawless finish; efficient taping of the welding area to enhance durability; and comprehensive auto-sorting of accepted (OK) and rejected (NG) products. Our established reliable function performance, paired with an adaptable modular design, offers unparalleled flexibility to meet user-specific requirements with grace.

Experience the epitome of seamless integration with a flexible butt joint of the incoming material mode of the cell before welding. Select from versatile options like belt pulling, material frame, or a front section configuration to perfectly align with your distinct operational needs.
Streamline your workflow with the inclusion of incoming materials that are configured with a hot pressure test, automatically discarding defective cells before they enter the production line, ensuring only the best make it through.
Elevate each vital procedure with a choice between mechanical or CCD methods for precise cell positioning, granting unparalleled control and pinpoint accuracy.
Pre-welding capabilities are taken to new heights with the choice of sheet or roll material, equipped with automatic length cutting. Coupled with an automated protection sheet welding feature, this ensures complete pre-welding preparation, setting the stage for success.
Our pre-welding and final welding processes are designed with precision, using cathode and anode electrode identification and a specialized dust removal function to ensure optimal welding conditions, leaving no room for error.
Step into a new era of ultrasonic welding fastness with our technology that promises no virtual welding, no vibration-induced powder, no harm to separators, no need for hot insulation glue, and no requirement to crack foils, ensuring a pristine and efficient process every time.
For unmatched precision, configure the CCD system to ensure the accurate detection of electrode tab positions, leaving nothing to chance.
Enhance your operation's versatility by configuring a variety of welding taping methods tailored to customer requirements, including flat taping, L-type taping, and Z-type taping, allowing you to adapt with ease.
Achieve seamless material changeover with all accessories, eliminating operational interruptions and maximizing production efficiency with uninterrupted continuity.
Post-welding, embrace the flexible butt joint of the cell charging mode with options like pulling belt, feeding frame, and back section feeding, ensuring smooth transitions and heightened productivity at every step.
Our adaptable control system is equipped with automatic diagnosis and repair functions, delivering consistent operational reliability and reducing downtime to the bare minimum.
During the production process, effortlessly connect and integrate data of each item with the MES system, ensuring unparalleled operational efficiency and data integrity at your fingertips.

 

Technical Parameters

Item	Common Parameter
Realization mode	Turntable/Straight line
Compatible product range	Length 60-150, width 40-120 and thickness 5-15
Welding & gluing position accuracy	±0.4
Equipment capacity	>12PPM
Welding mode of tabs	Flat welding, bending welding and cladding welding
Equipment excellence rate	≥99.6%
Action	95%

Battery Production Line

1. Pouch Cell Production Line Process Diagram: Discover the art of efficiency and precision in our pouch cell production line. This diagram provides an in-depth look into the seamless integration and smooth operation of processes that ensure consistent, high-quality outcomes with unwavering reliability.

2. Prismatic Battery (Iron Shell & Al Shell) Production Line Process Diagram: Immerse yourself in the refined process flow that defines our prismatic battery production capabilities. This diagram clearly outlines the complex, meticulously executed steps essential for crafting sturdy and dependable prismatic batteries, using both iron and aluminum shells.

3. Lithium Battery Pilot Production Line Process Diagram: Explore the comprehensive, cutting-edge layout of our lithium battery pilot production line. This diagram highlights the groundbreaking techniques and meticulous procedures, capturing the essence of our innovative pilot production system, which sets a benchmark in the industry.

Factory

Founded in the dynamic month of October 1999, HONBRO proudly stands as a beacon of innovation, achieving the prestigious status of a national high-tech enterprise. We are at the forefront of excellence, with unmatched expertise in the research, development, design, manufacture, sales, and service of cutting-edge lithium battery automatic production equipment. Our relentless pursuit of technological advancements firmly positions us as leaders in the industry.

Headquarters Address: Gracefully positioned at No. 32 Wentang Brick Kiln Fourth Road, in the vibrant DongchengDistrict of the bustling Dongguan City, nestled within the thriving Guangdong Province, China

Brand Address: Strategically located at No.3, Quling 2nd Road, within the lively Quantang Community in LiaobuTown, nestled in the innovative Dongguan City, a vital part of the pioneering Guangdong Province, China

 

Our Advantages

Unmatched Strength and Resilience
25 Glorious Years of Expertise and Innovation
Trailblazers in the Research and Development of Cutting-Edge Lithium Equipment and Services

A Stellar Team of Over 150 Senior Engineers
Fast and Accurate Responses to Customer Needs with Exceptional Precision

A Vast, State-of-the-Art 30,000+ m² Manufacturing Facility
Exceptional Capacity to Manage Large-Scale Orders with Ease and Efficiency

Innovative and Groundbreaking Invention Patents
Pioneering Brush Dust Removal Device along with Cutting-Edge Brush Roller
Sophisticated Encapsulation Head Device Tailored for Lithium-Ion Cells
Powerful Automatic Adhesive and Buckle Cage Technologies for Power Batteries
Seamless Automated Battery Production with Precision Cage Tray
High-Precision Battery Cage Positioning Device for Flawless Operation
Highly Efficient Clamping Feeding Device for Optimal Performance
Advanced Sorting Device for Lithium Battery Pole Plates
Innovative Continuous Discharge and Die Cutting Technologies
Specialized Fixture for Lithium Battery Cells
Automated Production Equipment for Lithium Battery Injection
Revolutionary Lithium Battery Production Line Featuring Machine Pull Belt
State-of-the-Art Battery Edge Folding Molding Line
Revolutionary Double Manipulator for Enhanced Efficiency
Durable Locking Mechanism Designed for Lithium Battery Pressure Vessels
Advanced Sealing Structure Engineered for Battery Production Pressure Vessels
Automated Device for Seamless Shell Insertion of Cells
Comprehensive Auto Degas, Final Sealing & Sizing Production Line
Efficient Push Device for Cell Jig and Automatic Welding Machine
Designed Pressure Vessel for Lithium Battery Injection Production
Advanced Li-Battery Cutting Technology with Ceramic Ring Knife
Precision Device for Lithium Battery Electrolyte Filling
Innovative Vacuum Stirring Device Featuring Bubble Removal and Auto-Clean Functions
High-Efficiency Machine for Lithium Battery Straight Line Cutting, Folding, and Ironing
Device for Li-ion Battery Electrode Punching, Cutting, and Trimming
Enhanced Vacuum Sealing Machine with Advanced Platen Mechanism for Lithium Batteries
And a Plethora of Other Innovative Solutions

Our Prestigious Honors & Recognitions
Renowned CE Certification of Excellence
Top Ten Leading Equipment Supplier Brand in China's Dynamic Lithium Battery Industry
Awarded the Best Energy Storage Intelligent Equipment Supplier
Recipient of the Prestigious High-Tech Lithium Golden Globe Award
Recognized as a Guangdong Intellectual Property Demonstration Enterprise
Key Player in Dongguan's Thriving Equipment Manufacturing Industry
Celebrated as a High-Tech Enterprise in Dongguan
Distinguished as a Dongguan Patent Advantage Enterprise
Valued as a Dongguan Patent Cultivation Enterprise
Honored with the Dongguan Patent Excellence Award
And a Host of Many More Prestigious Awards

Business Partner

We are proud to collaborate with a prestigious list of industry giants, cultivating innovation hand-in-hand with esteemed organizations such as HUAWEI, CATL, ATL, BYD, and AVIC. Our robust partnerships extend to global leaders including LG Energy, SVOLD, EVE, and SUNWODA, alongside pioneering companies like LISHEN, GANFENG LITHIUM, and CHILWEE. Our synergy with CENAT, COSMX, GEELY AUTO, and COSLIGHT GROUP powers progress. We also partner with renowned names like CRRC, GREAT POWER, LEOCH BATTERY, and AMPRINS. Our global reach includes collaborations with S^MSUNG, SONY, PANASONIC, and VOLKSWAGEN, and we are honored to work with industry titans such as FOXCONN, MUNOTH INDUSTRIES LTD, and FELINE PTY, among others, continuously pushing the boundaries of technological advancement.

FAQ

1. Do you provide after-sales service?
Yes, engineers available to service machinery overseas.

2. What quotation to use?
General FOB quotation, other quotations can also be negotiated.

3. In case of FOB quotation, the factory is responsible for which port to ship to?
Shenzhen Port.

4.Full set of lithium battery materials, including :
LiMn2O4,LTO,LiNiMnCoO2(NMC),LiCoO2,Graphite(MCMB)and other cathode & anode battery materials; Aluminum foil, copper foils, battery separator, etc.

5.Full set of lithium battery equipments, for example:
Mixing machine-coating machine-rolling machine-slitting machine-stacking machine-welding machine--packaging machine --injection machine--sealing machine, etc.

6.Full set of lithium battery technology?
We can design the laboratory and production line, according to customer's request.

7.If I want to customize the equipment, how long does it take?
We can provide customized services for our customers. It usually takes about 120 days, depending on the specifications of the customized equipment.

8.Are you a factory or trading company?
Factory. We are a factory which has been producing lithium battery machines for more than 20 years.

Letter

Hello
Thank you for reaching out! I am Yanny from GuangDong HONBRO Technology Co., Ltd. Our esteemed company has been a trailblazer in the research, development, design, manufacturing, sales, and service of cutting-edge lithium battery automation equipment for over two decades. We take immense pride in our innovative solutions tailored to meet the diverse needs of the industry.
Could you kindly share your email address with me? I would be delighted to send you additional information about our company and equipment, providing you with a comprehensive understanding of our extensive offerings and exceptional capabilities.
Regarding quotations, I can initially provide you with a general estimate. However, the precise quote will depend on your specific requirements. In cases where production efficiency or precision is secondary, you will find the associated costs to be more economical. We offer both semi-automatic machines, which are highly cost-effective, and fully automatic machines that enhance productivity. Let us know which option aligns with your needs, and we will be more than happy to assist you.
I eagerly await your prompt reply, as we are excited to explore how we can meet your needs with our exceptional products.
Warm regards,
Yanny

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