Functionality Overview:
This cutting-edge machinery epitomizes precision engineering, offering unparalleled automatic, conventional, or vacuum-based electrolyte injection tailored for prismatic aluminum shell batteries. Its comprehensive operations encompass:
- Seamlessly integrated conveyor belt feeding system complete with pre-filling barcode scanning, ensuring effortless operation.
- State-of-the-art integrated short-circuit and Hi-pot (high potential) testing, guaranteeing impeccable quality assurance at every stage.
- Sophisticated pre-filling weighing and sorting mechanisms, designed to meticulously eliminate defective products from the production line.
- Automated fixture-based electrolyte injection process, followed by meticulous sealing inspections for utmost precision.
- Sequential high and low voltage soaking processes, significantly enhancing battery performance and extending longevity.
- Efficient residual liquid collection post-injection, maintaining operational cleanliness and efficiency.
- Advanced injection cup and nozzle cleaning mechanisms, upholding precision and hygiene standards.
- Post-injection weighing and conveying system, featuring additional nozzle cleaning using DMC solvent for superior quality outcomes.
- Application of liquid glue and plastic nail inspection, ensuring a flawless final finish.
- Final, meticulously processed batteries are smoothly discharged onto the conveyor, streamlining workflow.
Technical Innovations:
- Zero Pressure Difference Injection:Eradicates pressure discrepancies between the battery's interior and exterior during injection, shielding the battery shell from potential deformation.
- Efficiency Boost:Remarkably reduces soaking time, thus significantly enhancing overall equipment productivity and efficiency.
- Nitrogen Positive Pressure:Maintains a consistent 0.6MPa during injection, expertly managing internal and external pressures for optimal performance.
- Cleaning & Contamination Control:Incorporates a sophisticated pre-injection cup/nozzle cleaning system and post-injection residual liquid collection, dramatically minimizing cross-contamination risks.
- Precision Nozzle Design:Utilizes uniquely tapered nozzles to navigate battery inlet angles adeptly, ensuring comprehensive and thorough cleaning.
- Scalable Production:Facilitates the addition of injection units to meet production demands, offering unmatched flexibility and avoiding static process limitations.
Technical Parameters:
Specification |
Common Parameter |
Machine Dimensions |
L14590mm x W3000mm x H2753mm |
Approximate Weight |
≈10.5 Tonnes |
Power Rating |
15kW |
Power Supply Requirement |
AC380V/50Hz |
Compressed Air Supply |
20.7MPa, 30L/s (50% usage) |
Vacuum Source |
≤-95kPa, 60L/5min |
Nitrogen Supply |
≥0.6MPa, 60L/s |
Applicable Product Range |
L(80~350mm) x W(60~180mm) x T(15~60mm) |
Equipment Output |
≥14PPM |
Pass Rate |
≥99.5% |
Operation Efficiency |
≥97% |
Filling Capacity |
0~800g (Adjustable to customer needs) |
Filling Pump Accuracy |
±0.2% |
Filling Accuracy |
±0.1% |
Weighing Accuracy |
±0.1g |
1. Comprehensive Pouch Cell Production Line Process Diagram: Explore the intricacies of our state-of-the-art pouch cell production line, meticulously crafted to ensure top-tier quality and performance at every stage of manufacturing.
2. Detailed Prismatic Battery (Iron Shell & Al Shell) Production Line Process Diagram: Delve into the sophisticated process of our prismatic battery production line, offering unmatched precision and durability for both iron shell and aluminum shell configurations.
3. Advanced Lithium Battery Pilot Production Line Process Diagram: Gain insight into our advanced lithium battery pilot production line, engineered to deliver superior results and pave the way for future innovations in battery technology.
Founded in October 1999, HONBRO, officially known as GuangDong Honbro Technology Co., Ltd., stands as a distinguished national high-tech enterprise. We pride ourselves on our pioneering expertise in the research and development, innovative design, precision manufacture, global sale, and exceptional service of state-of-the-art lithium battery automation production equipment. Our commitment to excellence fuels our leadership in the industry.
HQ Address: No. 32 Wentang Brick Kiln Fourth Road, DongchengDistrict, Dongguan City, Guangdong Province, China
Brand Address: No. 3, Quling 2nd Road, Quantang Community, LiaobuTown, Dongguan City, Guangdong Province, China
Unrivaled Strength and Durability
25 Years of Unmatched Excellence
Pioneers in Lithium Equipment R&D and Comprehensive Services
A Team of 150+ Expert Engineers
Rapid and Responsive Customer Support
30,000+ m² of State-of-the-Art Facilities
Capable of Managing Large-Scale Orders with Ease
Innovative Patents Leading the Market
Enhanced Brush Dust Removal Device & Advanced Roller Systems
Encapsulation Head Device for Precision Lithium-ion Cells
Automated Adhesive and Buckle Cage Device for Power Battery Efficiency
Automated Cage Tray Streamlining Power Battery Production
Precision Battery Cage Positioning for Error-Free Assembly
Advanced Clamping Feeding Devices for Optimal Control
Efficient Lithium Battery Pole Plate Sorting Technologies
Continuous Discharge & High-Precision Die Cutting Device
Specialized Lithium Battery Cell Fixture
Automated Lithium Battery Injection Production Systems
Machine-Pull Belt for Efficient Lithium Battery Production
Battery Edge Folding & Precision Molding Production Line
Innovative Double Manipulator for Enhanced Handling
Pressure Vessel Locking Mechanism for Seamless Lithium Battery Production
Pressure Vessel Sealing Structure for Superior Lithium Battery Protection
Automatic Cell Shell Insertion Device for Streamlined Assembly
Auto Degas, Final Sealing & Precision Sizing Production Line
Cell Jig Push Device and Advanced Welding Machine
Pressure Vessel for Efficient Lithium Battery Injection Production
Li-Battery Cutting with Precision Ceramic Ring Knife Processing Technology
Cutting-Edge Lithium Battery Electrolyte Filling Device
Vacuum Stirring Device with Automatic Cleaning for Optimal Electrolyte Bubbles Removal
High-Efficiency Lithium Battery Cutting, Folding, and Ironing Machine
Li-ion Battery Electrode Punching, Cutting, and Trimming Device
Vacuum Sealing Machine & Platen Mechanism for Reliable Lithium Battery Sealing
And Many More Cutting-Edge Solutions for the Future
Prestigious Enterprise Honors and Recognitions
CE Certification for Quality and Safety
Top Ten Equipment Supplier Brand in China's Lithium Battery Industry
Best Energy Storage Intelligent Equipment Supplier Award
High-Tech Lithium Golden Globe Award for Innovation
Guangdong Intellectual Property Demonstration Enterprise
Key Enterprise in Dongguan's Equipment Manufacturing Industry
Certified High-Tech Enterprise in Dongguan
Recognized Patent Advantage Enterprise in Dongguan
Awarded Patent Cultivation Enterprise in Dongguan
Recipient of the Dongguan Patent Excellence Award
And a Host of Other Prestigious Accolades
Our Esteemed Clients: We proudly serve industry giants such as HUAWEI, CATL, ATL, BYD, AVIC, LG Energy, SVOLD, EVE, SUNWODA, LISHEN, GANFENG LITHIUM, CHILWEE, CENAT, COSMX, GEELY AUTO, COSLIGHT GROUP, CRRC, GREAT POWER, LEOCH BATTERY, AMPRINS, S^MSUNG, SONY, PANASONIC, VOLKSWAGEN, FOXCONN, MUNOTH INDUSTRIES LTD, FELINE PTY, and many other distinguished industry leaders.
1. Do you provide after-sales service?
Yes, our seasoned engineers are on standby to service machinery globally, ensuring you receive unparalleled support no matter where you are.
2. What quotation to use?
We typically provide General FOB quotations but are open to discussing alternative terms to accommodate your specific needs.
3. In case of FOB quotation, the factory is responsible for which port to ship to?
We reliably ship through Shenzhen Port, guaranteeing efficient and dependable delivery.
4. Full set of lithium battery materials, including:
We supply an all-encompassing range of lithium battery materials like LiMn2O4, LTO, LiNiMnCoO2 (NMC), LiCoO2, Graphite (MCMB), and other high-quality cathode & anode materials. Furthermore, we offer critical components such as aluminum foil, copper foils, and battery separators.
5. Full set of lithium battery equipment, for example:
Our extensive inventory includes: Mixing Machines, Coating Machines, Rolling Machines, Slitting Machines, Stacking Machines, Welding Machines, Packaging Machines, Injection Machines, Sealing Machines, and many more to fulfill all your production requirements.
6. Full set of lithium battery technology?
We excel in designing both laboratory setups and full-scale production lines tailored to your unique specifications, ensuring peak performance and efficiency.
7. If I want to customize the equipment, how long does it take?
Our bespoke customization services typically require around 120 days, depending on the specific equipment requirements.
8. Are you a factory or trading company?
We are a factory with over two decades of expertise in manufacturing cutting-edge lithium battery machines, delivering exceptional quality and innovation.
9. What kind of battery can your machines produce?
GuangDong Honbro Technology Co., Ltd. stands as a distinguished leader in intelligent equipment with over 20 years in the lithium industry. Our advanced machines are capable of producing various types of batteries, including prismatic, cylindrical, and pouch cell batteries, suited for 3C digital products, EV, and ESS industries. Share your specific needs, and we'll create a tailored solution just for you.